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【正文】 or each Cause list how we are either preventing or detecting it. Record the procedure number wherever there is an SOP. This is how the FMEA identifies initial holes in the Current Control Plan. Teams can start working on these holes right away. P r o c e s s S t e pK e y P r o c e s s I n p u tF a i l u r e M o d e s W h a t c a n g o w r o n g ? E f f e c t s C a u s e sC u r r e n t C o n t r o l sP e r s o n a l I n f o r m a t i o nN a m e M i s s i n g D e l a y e d P r o c e s s i n gF o r g o t N o n eU n r e a d a b l eD e l a y e d P r o c e s s i n gB a d H a n d w r i t i n gC o m p u t e r g e n e r a t e d f o r mA d d r e s sH o m e o r W o r k A d d r e s sD e l a y e d D e l i v e r yM i s u n d e r s t a n d i n g o f d i r e c t i o n sN o n eF M E AW o r k s h e e t3/12/2023 5. Assign Severity, Occurrence and Detection ratings to each Cause K e y P r o c e s s I n p u tP o t e n t i a l F a i l u r e M o d e P o t e n t i a l F a i l u r e E f f e c t sSEVP o t e n t i a l C a u s e sOCCC u r r e n t C o n t r o l sDETRPNW h a t i s t h e K e y P r o c e s s I n p u t ?I n w h a t w a y s d o e s t h e K e y I n p u t g o w r o n g ?W h a t i s t h e i m p a c t o n t h e K e y O u t p u t V a r i a b l e s ( C u s t o m e r R e q u i r e m e n t s ) o r i n t e r n a l r e q u i r e m e n t s ?How Severe is the effect to the cusotmer?W h a t c a u s e s t h e K e y I n p u t t o g o w r o n g ?How often does cause or FM occur?W h a t a r e t h e e x i s t i n g c o n t r o l s a n d p r o c e d u r e s ( i n s p e c t i o n a n d t e s t ) t h a t p r e v e n t e i t h t h e c a u s e o r t h e F a i l u r e M o d e ? S h o u l d i n c l u d e a n S O P n u m b e r .How well can you detect cause or FM?N a m e M i s s i n g N a m e D e l a y e d P r o c e s s i n g10F o r g o t2N o n e10U n r e a d a b l e N a m e D e l a y e d P r o c e s s i n g9B a d H a n d W r i t i n g8C o m p u t e r g e n e r a t e d f o r m6A d d r e s s W o r k o r h o m e a d d r e s s D e l a y e d D e l i v e r y4M i s u n d e r s t o o d d i r e c t i o n s3N o n e100If you have developed a scaling matrix, include in your documentation. Note: If there are no current controls the ability to detect = 10. 3/12/2023 6. Calculate RPN W h a t i s t h e K e y P r o c e s s I n p u t ?I n w h a t w a y s d o e s t h e K e y I n p u t g o w r o n g ?W h a t i s t h e i m p a c t o n t h e K e y O u t p u t V a r i a b l e s ( C u s t o m e r R e q u i r e m e n t s ) o r i n t e r n a l r e q u i r e m e n t s ?How Severe is the effect to the cusotmer?W h a t c a u s e s t h e K e y I n p u t t o g o w r o n g ?How often does cause or FM occur?W h a t a r e t h e e x i s t i n g c o n t r o l s a n d p r o c e d u r e s ( i n s p e c t i o n a n d t e s t ) t h a t p r e v e n t e i t h t h e c a u s e o r t h e F a i l u r e M o d e ? S h o u l d i n c l u d e a n S O P n u m b e r .How well can you detect cause or FM?R P NN a m e M i s s i n g N a m e D e l a y e d P r o c e s s i n g10F o r g o t2N o n e10 200U n r e a d a b l e N a m e D e l a y e d P r o c e s s i n g9B a d H a n d W r i t i n g8C o m p u t e r g e n e r a t e d f o r m6 432A d d r e s s W o r k o r h o m e a d d r e s s D e l a y e d D e l i v e r y4M i s u n d e r s t o o d d i r e c t i o n s3N o n e10 120RPN = Severity * Occurrence * Detection 3/12/2023 7. Determine Remended Actions to reduce High RPN’s Actions are remended for only the high RPN’s. The key is FOCUS! First, sort all causes by RPN. Notice that you have to fill all cells for each column so you can carry the Failure Modes, Effects, Causes and Current Controls along with the sort. W h a t i s t h e i m p a c t o n t h e K e y O u t p u t V a r i a b l e s ( C u s t o m e r R e q u i r e m e n t s ) o r i n t e r n a l r e q u i r e m e n t s ?How Severe is the effect to the cusotmer?W h a t c a u s e s t h e K e y I n p u t t o g o w r o n g ?How often does cause or FM occur?W h a t a r e t h e e x i s t i n g c o n t r o l s a n d p r o c e d u r e s ( i n s p e c t i o n a n d t e s t ) t h a t p r e v e n t e i t h t h e c a u s e o r t h e F a i l u r e M o d e ? S h o u l d i n c l u d e a n S O P n u m b e r .How well can you detect cause or FM?R P NW h a t a r e t h e a c t i o n s f o r r e d u c i n g t h e o c c u r r a n c e o f t h e C a u s e , o r i m p r o v i n g d e t e c t i o n ? S h o u l d h a v e a c t i o n s o n l y o n h i g h R P N 39。 s o r e a s y f i x e s .W h o s e R e s p o n s i b l e f o r t h e r e c o m m e n d e d a c t i o n ?D e l a y e d P r o c e s s i n g9B a d H a n d W r i t i n g8C o m p u t e r g e n e r a t e d f o r m6 432R e v i s e f o r m , P u t o n N E TJ . M . / P r o d
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