【正文】 uting Performance Measurement Schedule, Performance, Worker Feedback Worker Center, Operation Schedule, Methods Standards Monthly Report, Post results, Analyze processes A級表現(xiàn)標準 = 99%的準確率 A Class Performance = 99% Accuracy ECN within 24 hrs. 23 1. 用文件列出生產(chǎn)布局和流水線 . Document manufacturing layout and flow 2. 鑒別和標準化工作中心 ,工作單元或者流水線 . Identify and standardize work centers, work centers, work cells, or flow lines. 3. 在每一個工作中心 ,工作單元和流水線確定操作和標準化操作 . Define and standardize operations within each work centers, work cells, or flow line. 4. 通過標準化的操作 ,使所有制造項目的真實的流程都能以文件的 方式表達出來 . Document actual routing for all manufactured items through standardized operations. 5. 創(chuàng)建或更新流程數(shù)據(jù)庫 . Create or update routing database. 6. 確定流程準確性的表現(xiàn)量度和負責人 . Define routing accuracy performance measurement accountability. 7. 確定流程的創(chuàng)建和維護程序 . Define routing creation and maintenance processes. 8. 確定流程的審核和分析程序 . Define routing audit and analysis process. 9. 開始實施流程準確性的審核 ,并且公布其表現(xiàn) . Begin conducting routing accuracy audits and reporting performance.. 10. 對錯誤的流程 ,修改流程以使流程達到 99%以上的準確度 . Based on routing accuracy misses, improve processes to achieve 99+ % routing accuracy. 確定制訂流程的準確度 10個步驟 Establishing Routing Accuracy10 Steps 24 實例研究 :部門 ,工作中心 ,流程和標準操作編號系統(tǒng) Case Study: Coding Scheme for Depart., Work Centers, Routings Standard Operations PK MF SPY MCP SK KW Factory Location 廠區(qū) Factory Cost code 工廠成 本編號 PK,1 MF,2 SP,3 MC,3 SK,4 KW,5 Department Code Description (24c) (8 c.) 部門說明 編號 Product: Code family 產(chǎn)品系列 編號 Curling iron 發(fā)鉗 CX Hair dryer 風筒 HX Motor for fan 風扇馬達 GX Motor for eac, mixer,.. NX Coffee. maker MX Fan FX EAC AX Toaster TX Oven Toaster VX Kitchen appl. KX Electric knife LX Personal care PX Wire assy WA . 例子 KDCM1350US PK MA:DCM1200 series MB:DCM1300 series MC :DCM2023 series MD:DCM7 series ME:DCM18 series MF :MGD300 series MG:CM4 series MH:CM12 series MI:CM1400 series MJ:WCM10 series PKDASS : assy or subassy PK SKDLWA: l. wire assy SK PKDPLA: make, plastics/m/b PK KWDNIP : Plating KW A A,? BB DXXX MX PKDPLA MakePlasticsm/med/big DPLA 塑膠機 (大 /中 /小 ) MakePhenolic DPHE 電木機 MakeBMC DBMC BMC機 Makemetal sheet (high sp) DMSH Makemetal sheet(low sp) DMSL Painting DPAI Ni or Cr plating DNIP Casting DCAS Assembly /subassy DASS Lead wire assy DLWA Subcontract DSCO 25 MB1WCASS : W/C for 1300 series assy line PK WA4WCLWA : W/C for l. wire assy SK Work Center 工作中心 Nos. (8 c.) Description (24c) 說明 編號 Operation Description (8 c.) 操作說明 Def. Time stds. process spec. 定義標準時間 程序規(guī)格 Routing Code (18c) 流程 編號 Work center, 工作中心 Machine, 機器 Setup time, 裝置時間 Run time, 操作時間 Yield%, 次品率 Align 對整 Check 檢查 Close 合 Clip on Clean Insert Install Inspection Open Pack Screw Stamping R?? XXXX XXXX XXXX XXXX is the Part no. RASDCM1350US : R/C for 1350 final assy line RAS55151159 : R/C for 1350 heater assy RAS55190510 : R/C for cont’l p. assy RAS55038220 : R/C for plastic assy RAS55191820 : R/C for l. wire assy BB1WCXXX MakePlasticsmall WCPL1 塑膠機 小 MakePlasticmedium WCPL2 塑膠機 中 MakePlasticbig WCPL3 塑膠機 大 MakePhenolic: WCPHE MakeBMC WCBMC Makemetal sheet (high sp) WCMSH Makemetal sheet(low sp) WCMSL Painting WCPAI Ni or Cr plating WCNIC Casting WCCAS Assy/subassy WCASS Lead wire assy: WCLWA Subcontractout WCSCO WCXXX ??stands for MH: Metal Part, high speed m/c. ML: low sp PL: make plastic parts AS:Assy 26 廠區(qū) /部門 : 姓名 : 日期 : 選擇題 Unit 9 流 程 Routing A routing consists which of the following: _____ _____ Sequence No. Operation No. Operation Description _____ _____ 造運行時間 Work Center Time required for Production _____ All of the above ,把字母填在前面的空位 Match the activity with the dept. responsible. Put the correct letter in the space provided: ____ 生產(chǎn) Manufacturing Production Scheduling ____ 工程 Engineering Keep track of the production sequence ____ 財務(wù) Finance