【正文】 de:操作工過程指導書描述了生產(chǎn)質(zhì)量合格的產(chǎn)品所需的所有過程步驟。培訓指導書必須包括：q Detailed instructions詳細的指導書q Visual aids目視輔具q Any other quality materials necessary to support the production operator支持生產(chǎn)操作工所需的任何質(zhì)量材料171Packaging Specifications (18)包裝規(guī)范（18 ） This element describes the design and development of the enditem shipment packaging, including interior partitions.本要素描述產(chǎn)品最后出貨包裝的設(shè)計與開發(fā)，包括包裝內(nèi)部的分隔配置。 173Expectations期望l Past issues on similar or surrogate packaging are discussed and resolved by the team.小組討論和解決相似或替代的包裝中過去發(fā)生的問題。l Corrective actions exist for any packaging issues identified that affect product performance and characteristics.確定對于任何影響產(chǎn)品性能和特性的包裝問題的現(xiàn)存糾正措施。l Supplier and the receiving plant agree upon packaging requirements.供方和接收工廠就包裝要求達成一致。l Packaging evaluation must test the packaging under the expected conditions of transport and material handling.包裝評價必須在運輸和材料處理期望的條件下測試包裝l Packaging design must ensure that the product performance and characteristics will remain unchanged during packing, shipping, and unpacking.包裝設(shè)計必須確保在包裝、運輸和打開包裝過程中，產(chǎn)品性能和特性保持不變。174Production Trial Run (19) 產(chǎn)品試生產(chǎn)（19 ）The Production Trial Run is a validation of the effectiveness of the manufacturing and assembly process, using production tooling, equipment, environment (including production operators), facilities, and cycle times.產(chǎn)品試生產(chǎn)是對制造和裝配過程、使用的生產(chǎn)工具、設(shè)備、環(huán)境（包括生產(chǎn)操作工）、設(shè)施和生產(chǎn)周期時間的有效性的確認。179Expectations期望l Production facility, tooling, equipment, personnel, packaging, operators, PSW1 parts, and PreLaunch Control Plans are used on trial run.在試生產(chǎn)中使用生產(chǎn)設(shè)施、工具、設(shè)備、人員、包裝、操作工、 PSW1 零件和試生產(chǎn)控制計劃。 l Concerns from the trial run that could prevent RunatRate and capacity by date required are listed.列出在生產(chǎn)試運行中可能影響到 “節(jié)拍生產(chǎn) ”與 “產(chǎn)能 ”的關(guān)注點。l Corrective design and process actions are established.建立設(shè)計和過程糾正措施。l The PreLaunch Control Plan is followed during the 1PP Production Trial Run.1PP 產(chǎn)品試生產(chǎn)中按照試生產(chǎn)控制計劃進行。l The Production Trial Run is used to confirm or add alignment between product and process characteristics.產(chǎn)品試生產(chǎn)用來在產(chǎn)品和過程特性之間進行確認或加強調(diào)整。l Operator Process Instructions are followed during the Production Trial Run.在產(chǎn)品試生產(chǎn)中按照操作工過程指導書執(zhí)行。180Production Control Plan (20)生產(chǎn)控制計劃（20 ）l The Production Control Plan is a written plan of the systems for controlling parts and processes during full production. 生產(chǎn)控制計劃是在全面生產(chǎn)中控制零件和過程的系統(tǒng)的書面計劃。l This document is based on the PreLaunch Control Plan and is a living document that must be updated to reflect the additions and deletions of controls, based on experience gained in the process of producing parts.本文件基于試生產(chǎn)控制計劃，是一份動態(tài)文件，必須基于從零件生產(chǎn)過程中獲得經(jīng)驗，加以更新以反映對控制的增加和刪減。 182Expectations期望l Reaction Plans specify corrective and containment actions necessary to avoid operating outofcontrol or producing nonconforming products.反應計劃明確規(guī)定糾正和限制措施，以避免操作失去控制或生產(chǎn)不合格產(chǎn)品。l The Production Control Plan is developed by a crossfunctional team led by Manufacturing Engineering.由以制造工程為領(lǐng)導的橫向職能小組開發(fā)生產(chǎn)控制計劃。l The Production Control Plan follows the methodology documented in the AIAG/APQP and Control Plan Reference manual.生產(chǎn)控制計劃遵循 AIAG/APQP 和控制計劃參考手冊中提供的方法。l The outes of the final PBCP provide the basis for the PreLaunch Control Plan that in turn bees the source for the Production Control Plan.最終 PBCP 的輸出給試生產(chǎn)控制計劃提供了基礎(chǔ)，然后順次成為生產(chǎn)控制計劃的資源。 183Preliminary Process Capability (21)初始過程能力 (21)The Preliminary Process Capability is a statistical study and assessment of the ability to produce product within specifications. 初始過程能力是對按照規(guī)范生產(chǎn)產(chǎn)品的能力的統(tǒng)計研究和評估。185Expectations期望l Results are analyzed to verify statistical stability as well as capability.分析結(jié)果以驗證統(tǒng)計穩(wěn)定性和能力。l The statistical and analytical techniques used to determine capability must be acceptable to the customer. 顧客必須接受用來確定能力的統(tǒng)計和分析工具。l Preliminary Process Capability studies must be performed in a way that aligns with the development of the PreLaunch Control Plan.初始過程能力研究必須以配合試生產(chǎn)控制計劃的開發(fā)的方式進行。l Preliminary Process Capability studies must be pleted:初始過程能力研究必須完成：q The customer must have the opportunity to review the studies before Production Part Approval.在生產(chǎn)件批準前，顧客必須有機會對研究進行評審。186Production Validation Testing (22)生產(chǎn)確認試驗（22 ）l Engineering tests validate that the products made from the production tools and processes meet engineering specifications工程試驗確認生產(chǎn)工具和過程制造的產(chǎn)品滿足工程規(guī)范。l Internal and external suppliers to Ford Motor Company must plete Production Validation Testing as a requirement of a PSW for 1PP 作為 1PP 的 PSW 要求，福特汽車公司的內(nèi)、外部供方必須完成生產(chǎn)確認試驗。188Expectations期望l A PV Test Plan, including progress achieved, is established.建立 PV 試驗計劃，包括取得的改進。l Concerns identified during PV Testing are assigned, resolutions are implemented, and solutions are tracked through closure of the concern.指出在 PV 試驗階段識別的關(guān)注事項，解決方案被實施，而且跟蹤解決方案，徹底解決了關(guān)注事項。l All parts, enditems or ponents, subsystems, and systems for PV Testing must be pleted before the FEU Build according to the engineering specifications in the PreLaunch Control Plan.必須在根據(jù)工程規(guī)范建立 PEU前，在試生產(chǎn)控制計劃中完成所有零件，產(chǎn)品最終階段基組成部分，子系統(tǒng)和系統(tǒng)的 PV試驗。l All customerspecified dimensional, material, functional, and reliability tests must be pleted before Production Part Approval. 生產(chǎn)件批準前必須完成所有顧客規(guī)定的尺寸、材料、功能和可靠性試驗。189Part Submission Warrant (23) 零件提交保證書（23 ）l The PSW ensures that engineering design requirements are met by the supplier, and that the process used is capable of producing parts that meet these requirements.PSW 確保供方滿足工程設(shè)計要求，使用的過程有能力生產(chǎn)滿足這些要求的零件。 l The PSW is the final signoff verifying that the Production Part Approval Process (PPAP) has been followed.PSW 是按照生產(chǎn)件批準過程進行的最終批準驗證。191Expectations期望l Concerns identified during PPAP and PSW have been resolved. 在 PPAP 和 PSW 中確定的關(guān)注事項已經(jīng)被解決。l The customer39。s material IPD must be included in the supplier39。s timing