【文章內(nèi)容簡介】 tinued . . .) Check Main Body Of Equipment For: Dirt, Dust, Excess Oil, Sludge, Chips, Or Other Foreign Matter On: ? Moving and/or rotating parts ? Locator or product contact parts, mounting surfaces, positioning parts ? Frames, beds, oil pan interior/exterior, conveyors, transfer lines, feeders, chutes, rubber rollers, etc. ? Reference pins, surfaces, crank plate, back electrodes, bars ? Braking apparatus, locking mechanisms, nozzles, paint hoses ? Guide surfaces, fixtures, gages, dies, cylinders, tank interiors/exteriors, cables or other devices installed on the equipment ? Loose or missing nuts, bolts, washers, etc. ? Unnecessary objects on body of the machine ? Is equipment firmly seated or anchored to the floor? Check Auxiliary Devices For: Damage, Dirt, Dust, Oil, Grease, Chips, Sealer, Paint Residue, On: ? Air cylinders, solenoid valves, FRLs, mist lubricators and separators, transformers, etc. ? Limit switches, microswitches, proximity switches, photoelectric sensors ? Motors, belts, gear boxes, welding transformers, pumps, propeller shafts, couplings, covers, and surroundings ? Faceplates and surfaces of instruments, meters, displays, switches, control boxes, (inside and out) ? Wiring, piping ? Loose or missing nuts, bolts, washers, locking devices, etc. Initial Cleaning Guideline Checklist (Continued . . .) Check Lubrication System for: ? Dirt, dust, sludge, on lubricators, grease cups, lubricating devices, etc. ? Proper lubricant levels and drip feeds ? Covers on all lubricating supply vessels ? Dirt and grease on lube lines ? Leaks and seepage ? Oil not reaching all intended lubrication points ? Malfunctioning devices Check Area Around Equipment for: ? Tools and supplies in assigned places, missing or damaged ? Bolts, nuts, tools, parts, etc. lying on or around the machine ? Dirty, illegible, hard to see name plates and labels ? Transparent covers, windows, viewplates, and other safety shields, broken, dirty, dusty, or fogged ? Dirty, tangled wiring, leaking pipes ? Dirt and dust around the machine or falling from top of the machine ? Dropped parts, workpieces, etc. ? Defective workpieces left lying around ? Conforming and nonconforming products and scrap not kept separated ? Extraneous clutter, cigarette butts, trash, and outdated posted material Step 1 In itial C lean in g “ A u d it” C h eck L istBad P oo rP as sable G oo dE xc el lentItems Des c r ipt ion 1 P t . 2 P t s. 3 P t s. 4 P t s. 5 P t s. Rema r ksH ow w el l ha s t he du st , oi l ,g r ea se , an d c hi ps be enr emov ed ?W h a t i s t he co nd i t i on o f t hew ork area an d t oo l s? ( S uc harea s as t oo l s , f i x t u r es ,g a g e , da t a, f l oo r , e t c . ?)1. C l ea n eq ui pmen tmai n bo dyI s t he e q ui p ment f r ee f r oml oo se ne ss, ch a t t eri n g ,v i bratio n, ex ce ssi v e w ea ran d he at bu i l du p ( i n su charea s as bo l t s , nu t s , f i x t ure s,r ota t i ng de v i ce s, co nv ey ors,dri v es , etc . )I s t he e q ui p ment f r ee f r omdu st , oi l , grea se , or an yothe r f o r ei g n ma t eri al s.( C y l i nd ers, so l en oi ds ,v al v es , l i mit sw i t ch es ,prox i mity sw i t ch es ,ph otoe l ec t r i c sw i t ch es , be l t s,i nterio r / ex t e r i or o f co n t r olpa ne l s an d bo x es , i nd i ca t o rl i g hts , i ns t r u ments , pu mps ,etc. )2. C l ea n au x i l i aryeq ui pmen t? O i l , pn eu mat i can d hy drau l i csy st ems? E l ec t r i ca lsy st ems? D r i v e sy st ems? O t he r sy st e msI s t he e q ui p ment f r ee f r oml oo se ne ss, ch a t t eri n g ,v i bratio n, ex ce ssi v e w ea ran d he at bu i l d up ( M otors,pu mps, v al v es , hy drau l i csy st ems, el ec t r i ca lco mpon en t s, w i r i ng , bo l t s ,nu t s, etc . )3. Lu bri ca t i on I s t he l ub r i ca t i on e q ui pmen tf r ee f r om du st , di r t , oi l ,g r ea se an d st ai ns .( Lu bri ca t o r , oi l cu ps ,meas uri n g i ns t r u men t s, oi lf i l l er ca ps , oi l su pp l y pi pi ng ,r es erv oi r s, etc . ) C he ck cl ea ni ng con di t i on o f t oo l s, g a ge s, m ea surin g i nstr um en t s , t ab l es, da t a di spl ay s, pa r t s , e t c. A r e t he cov ers , na m ep l at es, an d al l l ab el s i n g oo d con di t i on ? I s t he r aw m ate r i al an d f i ni she d pa r t s i n g o od orde r ? 1. C l ea ni ng around t he e q ui pm en t an d m ach i ne A r e t he acce p t ab l e pa r t s properl y se g r e g a t ed f r