【文章內(nèi)容簡(jiǎn)介】 mprove Analyze Measure Define M11數(shù)據(jù)收集規(guī)劃表 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 使用表單日期 機(jī)種 全檢 日期 機(jī)種 抽樣 部門 人員 表單編號(hào) MSASPC烘焦﹐起泡 2 / 1 5 / 1 a l l v SM T /測(cè)試 /維修 包彩虹 / 騰素梅 / 袁浩成F H Q M S2 0 0 2 3 1 b破損 2 / 1 5 / 1 a l l v 測(cè)試 /維修 騰素梅 / 袁浩成F H Q M S2 0 0 2 3 1 bP A D 點(diǎn)掉 2 / 1 5 / 1 a l l v 測(cè)試 /維修 騰素梅 / 袁浩成F H Q M S2 0 0 2 3 1 b無(wú)法判定原因 2 / 1 5 / 1 a l l v 維修 袁浩成F H Q M S2 0 0 2 3 1 b錯(cuò)料 2 / 1 5 / 1 a l l v I Q C 唐志夢(mèng)F H Q M S2 0 0 2 3 1 b元件烘焦 /破損 2 / 1 5 / 1 a l l v SM T /測(cè)試 /維修 包彩虹 / 騰素梅 / 袁浩成F H Q M S2 0 0 2 3 1 b性能不良 2 / 1 5 / 1 a l l v I Q C 唐志夢(mèng)F H Q M S2 0 0 2 3 1 b烘槍烙鐵溫度對(duì)烘焦關(guān)系5 / 3 0 6 / 1L2 v 維修 袁浩成人員技能 v其他負(fù)責(zé)人員製程特性 收集方式收集項(xiàng)目報(bào)廢數(shù)據(jù)收集 時(shí)間 / 溫度數(shù)據(jù)收集材料產(chǎn)品特性PCBA29 Control Improve Analyze Measure Define M12數(shù)據(jù)收集規(guī)劃表 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 No Y e s人 作業(yè)者 v 填寫(xiě)工號(hào)機(jī) v料 規(guī)格 v供應(yīng)商錯(cuò)料 , 客戶貼錯(cuò)料號(hào) ,M E M O 執(zhí)行偏差法不良項(xiàng)目v烘焦﹐起泡 , 破損 ,P A D 點(diǎn)掉 , 無(wú)法判定原因 。 元件烘焦 / 破損 , 性能不良FHQMS202331b其他收集項(xiàng)目收集確認(rèn) 記 錄 方 式 說(shuō) 明 使用表單表單編號(hào)30 Control Improve Analyze Measure Define 一、目的：依關(guān)鍵品質(zhì)特性 ﹐ 起泡 ﹐ 破損等外觀判定 執(zhí)行量測(cè)系統(tǒng)分析， 降低人員、設(shè)備的變異，力求資料收集的客觀與正確。 二、時(shí)間： ～ 三、人員： 四、地點(diǎn)：維修室 五、 MSA執(zhí)行重點(diǎn)： (一 ). MSA人員篩選設(shè)定 (二 ). 教育訓(xùn)練 (三 ). 測(cè)驗(yàn)評(píng)核 :未達(dá) 90%,須重新訓(xùn)練後再評(píng)核 (四 ). 記錄並歸檔 M21 MSA規(guī)劃 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 部門H 09 99 林 輝 H 76 49 王士春 H 35 91 毛富金H 67 04 吳 勇敢 H 78 14 賀 恒丹 H 85 27 葉 家 樂(lè)人員維修31 Control Improve Analyze Measure Define 確定評(píng)估項(xiàng)目 建立標(biāo)準(zhǔn)樣本 樣本編號(hào)建檔 人員 MSA實(shí)測(cè) 測(cè)試數(shù)據(jù)分析 投入檢測(cè) 定期資格能力評(píng)鑑 選擇適當(dāng) 檢測(cè)人員 MSA 教育訓(xùn)練 合格判定 NG OK 合格判定 OK NG M22 MSA作業(yè)流程圖 鑑別數(shù)據(jù) 與範(fàn)圍 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 32 Control Improve Analyze Measure Define M23 MSA計(jì)畫(huà) 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 項(xiàng)次收集數(shù)據(jù)范圍數(shù)據(jù)類型 量 具 量測(cè)員 樣 品 數(shù) 量測(cè)方法1 A 烘焦 計(jì)數(shù)型 目視 維修20 個(gè) ( 含合格品和 A不合格品 )由三位量測(cè)員交叉分別對(duì) 20 個(gè)含A 不良的 樣品作測(cè)試目視判定 , 協(xié)助人員記下數(shù)據(jù)匯整2 B 起泡 計(jì)數(shù)型 目視 維修20 個(gè) ( 含合格品和 B不合格品 )由三位量測(cè)員交叉分別對(duì) 20 個(gè)含 B不良的 樣品作測(cè)試目視判定 , 協(xié)助人員記下數(shù)據(jù)匯整3 C 破損 計(jì)數(shù)型 目視 維修20 個(gè) ( 含合格品和 C不合格品 )由三位量測(cè)員交叉分別對(duì) 20 個(gè)含C 不良的樣品作測(cè)試目視判定 , 協(xié)助人員記下數(shù)據(jù)匯整33 Control Improve Analyze Measure Define M24 MSA計(jì)數(shù)數(shù)據(jù) 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 d a t a 1 d a t a 2 d a t a 3 d a t a 1 d a t a 2 d a t a 3 d a t a 1 d a t a 2 d a t a 31NG NG NG NG NG NG NG NG NG 1 NG2 NG NG NG NG NG NG NG NG NG 2NG3 NG NG NG NG NG NG NG NG NG 3NG4 NG NG NG NG NG NG NG NG NG 4NG5 NG NG NG NG NG NG NG NG NG 5NG6 NG NG NG NG NG NG NG NG NG 6NG7 NG NG NG NG NG NG NG NG NG 7NG8 NG NG NG NG NG NG NG NG NG 8NG9OK OK OK OK OK OK OK OK NG 9 OK10 NG NG NG NG NG NG NG NG NG 10NG11 NG NG NG NG NG NG NG NG NG 11NG12 NG NG NG NG NG NG NG NG NG 12NG13 NG NG NG NG NG NG NG NG NG 13NG14 NG NG NG NG NG NG NG NG NG 14NG15 NG NG NG NG NG NG NG NG NG 15NG16OK OK OK OK OK OK OK OK OK 16 OK17 NG NG NG NG NG NG NG NG NG 17NG18OK OK OK OK OK OK OK OK OK 18 OK19 NG NG NG NG NG NG NG NG NG 19NG20OK OK OK OK OK OK OK OK OK 20 OKP a r t s a m p l e權(quán)威人員判定H 0 9 9 9 H 7 6 4 9 H 3 5 9 134 Control Improve Analyze Measure Define M25 MSA計(jì)數(shù)分析圖 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 A p p r a i s e rPercentH 7 6 4 9H 3 5 9 1H 0 9 9 91 0 09 59 08 58 07 59 5 . 0 % ? C IP e r c e n tA p p r a i s e rPercentH 7 6 4 9H 3 5 9 1H 0 9 9 91 0 09 59 08 58 07 59 5 . 0 % ? C IP e r c e n tD a t e o f s t u d y : R e p o r t e d b y :N a m e o f p r o d u c t :M i s c :A s s e s s m e n t A g r e e m e n tW i t h i n A p p r a i s e r s A p p r a i s e r v s S t a n d a r d35 Control Improve Analyze Measure Define 36 Control Improve Analyze Measure Define 計(jì)數(shù)數(shù)據(jù)統(tǒng)計(jì)分析判定 : 量測(cè)人員與標(biāo)準(zhǔn)值的一致性分別為 : H0999等 100%≧ 95%, 可接受 ； H3591等 95%=95%, 可接受 ， 但需注意有誤判可能 ； 無(wú) ≦ 95% 不可接受 ， 需再訓(xùn)練並重測(cè) M27 MSA計(jì)數(shù)分析判定 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 37 Control Improve Analyze Measure Define M212 MSA合格人員名冊(cè) 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 烘焦 起泡 破損1 H 0 9 9 9 V V 2 0 0 6 / 5 / 3 1 持續(xù)每三個(gè)月執(zhí)行 U p d a t e2 H 7 6 4 9 V V 2 0 0 6 / 5 / 3 1 持續(xù)每三個(gè)月執(zhí)行 U p d a t e3 H 3 5 9 1 V V 2 0 0 6 / 5 / 3 1 持續(xù)每三個(gè)月執(zhí)行 U p d a t e4 H 6 7 0 4 V V 2 0 0 6 / 5 / 3 1 持續(xù)每三個(gè)月執(zhí)行 U p d a t e5 H 7 8 1 4 V V 2 0 0 6 / 5 / 3 1 持續(xù)每三個(gè)月執(zhí)行 U p d a t e6 H 8 5 2 7 V V 2 0 0 6 / 5 / 3 1 持續(xù)每三個(gè)月執(zhí)行 U p d a t e7 H 1 8 4 6 V 2 0 0 6 / 5 / 3 1 持續(xù)每三個(gè)月執(zhí)行 U p d a t e8 H 3 3 9 2 V 2 0 0 6 / 5 / 3 1 持續(xù)每三個(gè)月執(zhí)行 U p d a t e9 H 3 3 5 9 V 2023/5/31 持續(xù)每三個(gè)月執(zhí)行 U p d a t e下次測(cè)試日期N O . 工號(hào)項(xiàng)目合格日期38 Control Improve Analyze Measure Define M213 MSA結(jié)論 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 MSA結(jié)論 ﹕ 通過(guò) 烘焦 ﹐ 起泡 ﹐ 破損等外觀判定 執(zhí)行量測(cè)系統(tǒng)分析， 確定了 9名合格人員 ﹐ 避免人員疏忽使判定數(shù)據(jù)不穩(wěn)定。 39 Control Improve Analyze Measure Define 數(shù)據(jù)收集 規(guī)劃表 MSA 數(shù)據(jù)收集 能力分析 M31 數(shù)據(jù)收集 計(jì)數(shù) (PCBA報(bào)廢 ) 量 ﹕ 2,826,535﹐ KB產(chǎn)量 ﹕ 4,842,456 部門 總計(jì) 累計(jì)比率維修 843 97%S M T 制造 16 99%測(cè)試 7 100%t o t a l 866P C B A 報(bào)廢數(shù)量 BY 部門( 2 0 0 5 . 1 0 2 0 0 6 . 0 3 )quat39。yPercentd e p a r t m e n tC o u n t 8 4 3 2 3P e r c e n t 9 7 . 3 2 . 7C u m % 9 7 . 3 1 0 0 . 0O t h e rr e p a i r9 0 08 0 07 0 06 0 05 0 04 0 03 0 02 0 01 0 001 0 08 06 04 02 00P a r e t o C h a r t o f d e p a r t m e n t40 Control Improve Analyze Measure Define 報(bào)廢原因 數(shù)量 累計(jì)比率P A D 脫落 520 60%