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Continual Improvement 持續(xù)改進(對產品質量、生產管理、人員素質的不斷改進和提升) 1) Capable Systems 合格的體系 ?Thirdparty certification: ?第三方認證 : (福特指定的認證機構) ? QS9000 (or TS 16949) ( 06年 11月) ? ISO 14001 (environmental management system) ISO 14001(環(huán)境管理體系 ) ? MS9000, MMOG or Odette (materials management system assessment) MS9000, MMOG 或 Odette(材料管理系統評審 ) 2) Ongoing Performance 持續(xù)的實際業(yè)績 ?Supplier’s performance history with Ford: ?供應商在福特的業(yè)績歷史 : ? Field Actions 召回 ? Stop Shipments 停止發(fā)貨 ? PPM Performance PPM業(yè)績 ? Delivery Performance 交貨業(yè)績 ? Monthly Q1 2023 overall score 每月的 Q1總分 ?Q1 suppliers are responsible not just for their own sites, but for controlling the quality of any suppliers that provide them with product. ?Q1的供應商不僅要對他們自已的現場負責 ,還要控制向他們提供產品的供應商的質量 3) Site Action Plan 現場的糾正措施 ?Site assessments – supplier tools to gage their performance to address: ?現場評審 衡量供應商業(yè)績的工具 : ? Planning Demonstration of Manufacturing Process Capability 計劃和證實過程能力 ? Variability Improvements 偏差改進(統計技術、工藝改進等) ? Manufacturing Efficiencies (Lean, FTT, OEE) 制造的效率 (精益生產 ,FTT,OEE) ? Customer Satisfaction (documented in QOS) 客戶滿意 (在 QOS中文件化 ) ?All suppliers must perform a Manufacturing Site Assessment by February 1, 2023 and reassess every 6 months. ?所有供應商必須每半年進行一次現場評審(注:用專門的評審表) 4) Satisfied Customers 滿意的客戶 ? Each supplier site must provide customer endorsements of: 每一個供應商現場必須獲得客戶背書(即:獲得確認) : ? Supplier Technical Assistance (STA) 供應商技術支持工程師 ? Each Ford plant that receives product 每一個接產品的福特工廠(如長安福特等) ? Material Planning Logistics (MPL) 物流部 ? Ford Customer Service Division (FCSD) 福特客戶服務部 ? Each of those customer must provide the supplier with an endorsement 每一個客戶(福特工廠)都必須對供應商進行背書 5) Continual Improvement 持續(xù)改進 ? Q1 2023 thresholds for performance metrics and site assessment will be raised annually to drive overall continual improvement. ? 為了促進持續(xù)改進, Q12023的業(yè)績矩陣和現場評審每年都會上升 Applying for Q1 2023 – 1 申請 Q1 20231 ? Suppliers should contact their STA site engineer, who will help/guide the suppliers through the Q1 process 供應商應與現場 STA工程師聯系,他們將幫助供應商了解 Q1程序 ? Conduct and submit a selfevaluation to ensure meeting Q12023 criteria 執(zhí)行并提交一份自我評估報告,確保滿足 Q12023標準 ? Once the supplier believes the facility is ready obtain necessary customer endorsements (valid for 6 months) ? 在供應商認為現場已準備妥當來獲取客戶背書認可(有效期 6個月) Applying for Q1 2023 – 2 申請 Q1 20232 ? Formal application to Ford STA with documentation of certification to QS9000/TS 16949, MS9000 (or MMOG, Odette) ISO 14001 帶上 QS9000/TS16949, MS9000和 ISO14001的認證文件正式向長安福特 STA審請 ? A Q1 onsite evaluation may be scheduled to review qualifications to Q12023 Q1現場評估符合 Q12023 Applying for Q1 2023 – 3 申請 Q1 20233 ? Responsible STA Commodity Manager provides a final remendation based on Q1 2023 criteria 相關的 STA產品經理對 Q12023標準作最后認可 ? Minimum sixmonth shipping history for production and/or service 至少六個月的交貨歷史 ? If a supplier location has not shipped to Ford within prior 12 months is no longer considered Q1 如果供應商現場已有十二個月未交貨,不再考慮 Q1 Overall Q1 Score – 1 Q1 分數 1 ? Every Supplier site begins with a 1000 point Q1 score 每一個供應商的 Q1初始分為 1000 ? Suppliers must maintain an overall score of at least 800 points for Q1 status 為了保持 Q1,供應商必須維持至少 800分 ? Sites must maintain certification to QS9000/TS 16949, ISO 14001 and pliance to MS9000/MMOG/Odette 工廠必須保持 QS9000/TS16949,ISO14001并符合 MS9000/MMOG/Odette ? Sites gain or lose points based on their performance metrics. 根據工廠業(yè)績加減分數 Overall Q1 Score – 2 Q1分數 2 ? Sites must meet all Q1 manufacturing site expectations implement effective corrective action plans 工廠必須滿足制造現場評估要求 ,并執(zhí)行有效的糾正措施 . ? Not meeting Q12023 requirements or fail to implement effective action plan: lose 250 points Q1 will be revoked 不能滿足 Q12023的要求或不能執(zhí)行有效的糾正措施 ,減 250分 ,Q1撤消 ? Suppliers on Q1 revocation: 供應商 Q1撤消 : ? cannot gain points for positive performance ? 不會因為積極的業(yè)績而獲得分值 ? cannot regain Q1 status for 6 consecutive months. ? 6個月內不能重獲 Q1狀態(tài) Overall Q1 Score – 3 Q1分數 3 ?The final Q1 score is tabulated for: ?最后的 Q1總分由 : ? Capable Systems 合格的系統 ? Ongoing Performance 持續(xù)的業(yè)績 ? Site Action Plan 工廠的糾正措施 Capable Systems 合格的體系 ?Prerequisites that must supplier maintain: ?供應商必須具備的前提: ? ISO 14001 Environmental Management System ISO 14000環(huán)境管理系統 ? QS9000/TS 16949 Quality Management System QS9000/TS16949質量管理系統 ? suppliers are required to be thirdparty certified to QS9000 or TS 16949 by Job1 供應商要在正式投產前通過 QS9000/TS16949 ? MS9000/MMOG/Odette Material Management System MS9000/MMOG/Odette物料管理系統 Ongoing Performance – 1 Scoring Thresholds: 持續(xù)業(yè)績 1得分 : ? Field Action (250 points) in a 6 month period in which supplier has responsibility (Tier 1, 2, 3 … ): 召回 (250分 ) 六個月內由于供應商 (一級、二級、三級 … )的責任造成召回 ? Supplier site loses 250 points ? 供應商工廠減去 250分 ? Q1 status is immediately revoked ? Q1狀態(tài)立即撤消 ? Stop Shipment (0 to 250 points) 2 or more Stop Shipments in a 6 month period: 停止發(fā)車( 0250分) 在六個月內有 2個或更多的停止發(fā)車 ? Supplier loses 250 points ?