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變 加工步驟? Add use of checklists, templates or gages? 增 加使用清單、模板或測量儀? Implement control charts? 執(zhí) 行控制圖表12Process Description: Making a pot of coffee程序 描述:泡一壺咖啡Example of MistakeProofing the Design防防 誤措施范例誤措施范例 設(shè)計設(shè)計Before Improvement:改進 前:Water needed to be measured for each pot of coffee often resulting in coffee that was too weak or too strong泡前每壺咖啡的水量都要測量常常導致咖啡過淡或過濃。13Process Description: Making a pot of coffee程序 描述:泡一壺咖啡Example of MistakeProofing the Design防防 誤措施范例誤措施范例 設(shè)計設(shè)計After Improvement:改進 后:Coffee maker was redesigned to measure and add the precise amount of water from a water bottle重新 設(shè)計咖啡機以使每次從水瓶中加入的水的量都一樣多14Process Description: A label is pasted into a recess in a molded chassis程序 描述:將標簽貼在底盤的凹槽內(nèi)Example of MistakeProofing the Design防防 誤措施范例誤措施范例 設(shè)計設(shè)計Before Improvement:改進 前:The recess and the label were both rectangular. The label could be glued in upsidedown.凹槽和標簽都是長方形。標簽可能會貼反。Recess in chassis底盤的凹槽Label標 簽Model T6AC 110V10 WAfter Improvement:改進 后:A notch was made in the corner of the label, and in the recess of the chassis. Incorrect mounting is pletely eliminated.在 標簽和凹槽的一角做一個切口。就能完全防止錯誤發(fā)生。Recess in chassis底盤的凹槽Label標 簽 Model T6AC 110V10 W15Example of MistakeProofing the Design防防 誤措施范例誤措施范例 設(shè)計設(shè)計Process Description: Install slides into a slide projector程序 描述:將幻燈片裝入幻燈機中Before Improvement:改進 前:Are some slides upside down?有 一些幻燈片裝反了嗎?After Improvement:改進 后:Top edge of each slide marked with a red dot.每 張幻燈片的上邊都有一 紅點 。16Example of MistakeProofing the Design防防 誤措施范例誤措施范例 設(shè)計設(shè)計Process Description: Torquing a number of bolts recessed deep in a cavity.程序 描述:將大量螺栓擰進空腔深處的凹槽內(nèi)Before Improvement:改進 前:The socket extension required to reach the bolts caused nicks and scratches in the painted surfaces that it contacted during assembly.在操作的過程中,用來擰螺栓的擰桿柄會對油漆表面造成刮傷。After Improvement:改進 后:A rubber hose was installed over the socket extension and was specified on the work instructions.一 個橡皮管被裝在擰桿柄上并在工作說明書上有詳細說明。17MistakeProofing is a way of using wisdom and ingenuity to create devices that ensure a task is always done corr