精益生產(chǎn)pace-control--stop-line節(jié)拍控制(編輯修改稿)
2025-01-26 11:08 本頁面
【文章內(nèi)容簡介】 SMT placement Hand placementPrereflow inspectionAOIReflow 5DX inspectionMechanical assembly and labelingFT test Final QC inspection Final QA inspection Packaging PPAICT testPost IR inspectionCritical/major Defects – Stop line noticeOnLine Stop Line ControlSPC Control – Stop line notice28Design. Build. Ship. Service.作為線上員工或領(lǐng)班 SPC超限或是有任何問題發(fā)生時及時通知生產(chǎn)線領(lǐng)班和 QA領(lǐng)班； 30分鐘后 On Line技術(shù)員還未能將問題解決時，領(lǐng)班應(yīng)依照 ESCALATION PROCEDURE規(guī)定向上一級反饋問題；作為 QA領(lǐng)班，及時開出停線單； ， 中、晚班代替 PQE履行職責(zé)； IMMDEIATELY ACTION進(jìn)行跟蹤和確認(rèn)，在確認(rèn)有效后同意 生產(chǎn)線開線生產(chǎn)。Responsibility29Design. Build. Ship. Service.作為 ACTION OWNER LINE技術(shù)員需及時分析產(chǎn)生原因給出 IMMEDIATELY ACTION， 如不能在 30分鐘內(nèi)解決問題需按照 ESCALATION PROCEDURE向上一級 工程師尋求幫助；；作為 PQE收到停線單后需交給相應(yīng)的 PE或是 TE， 給出糾正措施和預(yù)防措施，并對給出的糾正措施和預(yù)防措施進(jìn)行跟蹤和確認(rèn)；Responsibility30Design. Build. Ship. Service.Stop line follow chart:How（ 怎么來停線）Stop LineCloseWHOQualityDeficiencyHappenedIssue StopLine Notice AcceptImmediateActionTakenProblemInvestigationFLOWACTIVITYStop LineLiftCorrectiveActions Critical/Major defectsdetected at FQA/PPA station Safty Issue, Major Nonconformance detectedduring Roving Audit SPC OOC Customer Field Issue FQA Roving Audit QE Production/FQA QE Confirm Deficiency Issue Stop Line Notice FQA/QE FQA/QE TE Investigate ForTesting Issue Process Eng,Investigate For ProcessIssue EE Investigate ForEquipment Issue Production SupervisorInstigate for OperationIssue Shut Down RelatedStations/Lines TE Process Eng. EE Production Supervisor FQA/Production On line Technician Take Immediate actionsto resolve the problem,for example, if issuecaused by one date codematerials, immediateaction as change anotherknown good date codematerials ProductionLeader/Related Eng. On line technician Review the Immediateactions and trial run resultsand approve the immediateactions QA Leader Lift the stop line andresume the production QA Leader Corrective actionsshould be worked outby related Eng. Toprevent the reoccurance, for example,for date code materialsissue, related Eng.Should work withsupplier for theponent level rootcause and drive thesupplier correctiveaction39。s closure Related Eng. Quality Eng.31Design. Build. Ship. Service.Step1生產(chǎn)線員工發(fā)現(xiàn)問題通知 QA領(lǐng)班開出停線單Step2QA根據(jù)問題開出停線單給相應(yīng)生產(chǎn)線主管并決定該采取什么樣的措施：停止 SMT生產(chǎn)線，停止 PTH生產(chǎn)線，停止測試工位，線外重新檢查全部填寫完整后交給生產(chǎn)線主管確認(rèn)由其給相應(yīng)技術(shù)人員分析問題產(chǎn)生原因。Stop line Process32Design. Build. Ship. Service.Step3由相關(guān)人員分析出問題產(chǎn)生根本原因后， QA領(lǐng)班會根據(jù)問題產(chǎn)生的原因來進(jìn)行識別此問題屬于哪一類型的問題。 Functional issue Process issue Operation issue Material Issue Equipment Issue NTF issue OthersStop line Process33Design. Build. Ship. Service.Step4問題類型確定后停線單交由相關(guān)部門人員填寫 IMMEDIATELY ACTION。For functional
教學(xué)課件相關(guān)推薦
鄂ICP備17016276號-1