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proofing 在源頭預(yù)防或探測(cè)差錯(cuò) 失效模式分析是差錯(cuò)預(yù)防的基礎(chǔ) zz 22 Standards Is The Foundation 標(biāo)準(zhǔn)是改進(jìn)的基礎(chǔ) ? 為什么要標(biāo)準(zhǔn)化? 代表最好的、最容易的和最 安全的方法 提供了一種衡量績(jī)效的手段 表現(xiàn)出因果之間的聯(lián)系 23 ? Correction 返工 消除浪費(fèi):降低成本 ? Processing 過(guò)程不當(dāng) ? Overproduction 過(guò)量生產(chǎn) ? Conveyance 搬運(yùn) ? Motion 多余動(dòng)作 ? Waiting 等待 ? Inventory 庫(kù)存 24 Producing More Than Needed Producing Faster Than Needed 生產(chǎn)多于所需 快于所需 Waste of Overproduction 過(guò)量生產(chǎn) 25 Rework of a Product or Service to Meet Customer Requirements 為了滿足顧客的要求而對(duì)產(chǎn)品或服務(wù)進(jìn)行返工 Waste of Inspection/Correction/Rework 檢驗(yàn) /校正 / 返工 26 Any movement of material that does not support a lean system 不符合精益生產(chǎn)的 一切物料搬運(yùn) 活動(dòng) Waste of Material Movement / Conveyance 物料搬運(yùn) 27 Effort which adds no value to a product or service 對(duì)最終產(chǎn)品或服務(wù) 不增加價(jià)值的 過(guò)程 Waste of Processing 過(guò)程不當(dāng) 28 Any supply in excess of process requirements necessary to produce goods 任何超過(guò)加工必須的 物料供應(yīng) Waste of Inventory 庫(kù)存浪費(fèi) 29 Inventory Covers All Problem 庫(kù)存掩蓋所有問(wèn)題 交貨問(wèn)題 質(zhì)量問(wèn)題 效率問(wèn)題 維修問(wèn)題 庫(kù)存水平 30 Low Down Inventory To Expose Problem 通過(guò)降庫(kù)存暴露問(wèn)題 交貨問(wèn)題 質(zhì)量問(wèn)題 效率問(wèn)題 維修問(wèn)題 庫(kù)存水平 31 Idle Time That Is Produced When Two Dependent Variables Are Not Fully Synchronized 當(dāng)兩個(gè)關(guān)聯(lián)要素間 未能完全同步時(shí) 所產(chǎn)生的空閑時(shí)間 Waste of Waiting 等待 32 Any movement which does not contribute value to the product or service 任何不增加產(chǎn)品或服務(wù)價(jià)值的人員和設(shè)備的動(dòng)作 Waste of Motion 多余動(dòng)作 33 What Is Flow Manufacturing? 什么是流動(dòng)生產(chǎn)? 未開(kāi)發(fā)的河流 開(kāi)發(fā)的河流 A Developed Flow is Less Disruptive ? A time based system that pulls material through a production system with no interruptions 建立在時(shí)間基礎(chǔ)上,無(wú)障礙地拉動(dòng)物料流經(jīng)生產(chǎn)系統(tǒng) 34 ? Accurate data and analysis drives continuous improvement 準(zhǔn)確的數(shù)據(jù)收集和分析是持續(xù)改進(jìn)的基礎(chǔ) ? Quick setup enables flexible manufacturing, reduces inventory and lead time 快速換型加強(qiáng)了生產(chǎn)的靈活性,減少了庫(kù)存和生產(chǎn)準(zhǔn)備時(shí)間 ? 70 % of all maintenance is proactive 70% 的維護(hù)工作都是先期進(jìn)行的 ? Emergencies are repaired q