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180t六梁橋式鑄造起重機(jī)結(jié)構(gòu)設(shè)計(jì)(更新版)

  

【正文】 lient, but the twin spreader design is normal now. Our biggest contract before was with Pusan Port for over 10 container cranes.” BUILDING POWER PLANTSDoosan Heavy Industries’ major activities include the design and construction of power plants. Apart from supplying protection equipment, Doosan also manufactures turbines and generator sets. Doosan has a large castings and forging division. Other major activities include the construction of desalination plants in the Middle East. Container port handling equipment is produced by Doosan’s material handling equipment division, which supplies coal handling equipment and bulk cargo handling facilities for other industries. Port of Singapore Authority is the largest customer for RTGCs. Other recent clients include Southern Gateway Terminals in Colombo, Sri Lanka, and Korea Express in the Port of Pusan. Doosan also supplies ship to shore container cranes. Recent quayside gantry crane clients include Jakarta Container Terminal in Indonesia, Jawaharlal Nehru Port near Mumbai in India, and Frazer Terminal in Vancouver. “Prospects for our port crane sales are not bright. ZPMC is dominating the world market due to price,” the source mented. “We are looking for projects not invoving ZPMC as they are not concerned with all projects. We got contracts in Singapore in 2004 and 2005. We had no success anywhere else, but we are still bidding on various tenders.” Doosan is expected to be one of the bidders for container cranes to be installed in South Korea’s planned Kwangyang Bay Port expansion. The pany’s Ramp。而受力小的地方就盡可能少用材料。支撐板的擠壓力 合格6.副主梁與端梁的連接副主梁與端梁采用連接板貼角焊縫連接,主梁兩側(cè)各用一塊連接板與端梁的腹板焊接,連接板厚 ,高度 ,取主梁腹板與端梁腹板之間留有的間隙,在組裝橋架時(shí)用來(lái)調(diào)整跨度。 副主梁一側(cè)端梁的校核載荷計(jì)算:副主梁與端梁看作是多跨靜定梁的附屬部分;主主梁對(duì)附屬部分無(wú)影響。吊具質(zhì)量 起升載荷 小車重量 因主小車噸位較大,采用臺(tái)車形式八個(gè)車輪,可求實(shí)際主小車滿載時(shí)的靜輪壓一根主主梁上空載小車輪壓 3.慣性載荷一根主主梁上小車慣性力主小車上主動(dòng)輪占一半,按主動(dòng)車輪打滑條件確定主小車的慣性力 大車起、制動(dòng)產(chǎn)生的慣性力4.偏斜運(yùn)行側(cè)向力一根主主梁的重量為 主主梁跨端焊接上兩塊耳板,與副主梁端梁連接,在計(jì)算時(shí),按假想端梁截面進(jìn)行計(jì)算。 橋架假定 為了簡(jiǎn)化六梁鉸結(jié)橋架的計(jì)算,特作如下假定:1. 根據(jù)起重機(jī)的實(shí)際工作情況,以主、副小車一起工作為最不利載荷工況。主主梁跨中截面尺寸如圖(2)圖(2)2.主主梁跨端截面尺寸高度mm要確定主主梁跨端截面尺寸,只需確定其高度,取=1300mm,跨端下翼緣板厚度為18mm。因此取腹板高度mm。第一章 總體方案設(shè)計(jì)167。在設(shè)計(jì)時(shí),本著滿足疲勞強(qiáng)度、剛度、穩(wěn)定性的前提下,盡可能節(jié)約材料。本設(shè)計(jì)采用偏軌箱型主梁,設(shè)計(jì)過(guò)程中從強(qiáng)度、剛度、穩(wěn)定性三個(gè)方面來(lái)計(jì)算,對(duì)于A7工作級(jí)別的起重機(jī)來(lái)說(shuō)還要進(jìn)行疲勞強(qiáng)度校核,這就和A6以下工作級(jí)別的起重機(jī)的設(shè)計(jì)有了很大的區(qū)別,在設(shè)計(jì)時(shí)會(huì)出現(xiàn)靜強(qiáng)度有很大的富余,在計(jì)算局部穩(wěn)定性的時(shí)候還要注意局部輪壓的作用,這時(shí)候需要驗(yàn)算加勁肋的區(qū)格驗(yàn)算,很有可能需要再次驗(yàn)算。 剛度計(jì)算 35 第四章 副主梁校核 38 167。 橋架假定 10 167。主要技術(shù)指標(biāo)(或研究目標(biāo))工作級(jí)別為A8級(jí),且為六梁結(jié)構(gòu)。 原始參數(shù) 1 167。 垂直載荷 19 167。 副主梁的穩(wěn)定性 41 167。關(guān)鍵詞:鑄造起重機(jī),應(yīng)力, 疲勞強(qiáng)度, 穩(wěn)定性AbstractCasting six beams overhead cranes are an important ponent part of the medium and large lifting equipment, by the four main girder beams and twoponent, the design based on the partial tracks box girder, the design process from the strength, stiffness, Stability three aspects, for the workinglevel A7 crane will run for calibration. This and the following workinglevel A6 crane design with vastly different, in the design when there are large static strength of the surplus in the calculation of regional stability but also to the partial pressure of the round, This needs time checking STIFFENER checking the grid, is likely to be checked again. The structure of the crane is posed of the primary centrol girder, the assistant centrol girder, the primary deadend girder and the assistant deadend girder according to the trait of the crane. On the advance of the intensity, rigidity and structure supporting the load is studied mainly. At the same time we also include the formulate which is used to calculate the internal force. Some kinds of conditions are assured in order to hold the internal relation between them.Key words: rigidity, intensity, fatigue strength, stability前言本設(shè)計(jì)為180/50t橋式鑄造起重機(jī)金屬結(jié)構(gòu)設(shè)計(jì),由于此橋式鑄造起重機(jī)的起重量大、跨度大、工作級(jí)別高,在設(shè)計(jì)計(jì)算時(shí)疲勞強(qiáng)度為其首要約束條件。根據(jù)梁的受力特點(diǎn),偏軌箱型梁主腹板上側(cè)受局部壓應(yīng)力,將主腹板上側(cè)的板加厚。結(jié)構(gòu)框架如圖(1)圖(1)167。上下翼緣板外伸部分長(zhǎng)不相同。凈截面面積 毛截面面積 計(jì)算慣性矩 對(duì)形心軸的慣性矩對(duì)形心軸的慣性矩(2) 主主梁跨端截面性質(zhì)凈截面面積 毛截面面積 建立圖示的坐標(biāo)系,計(jì)算形心位置計(jì)算慣性矩,對(duì)形心軸的慣性矩對(duì)形心軸的慣性矩二、副主梁尺寸1. 初選梁高 =1294~1571mm,取腹板高度 ,上下翼緣板厚度 ,腹板厚度:主腹板 ,副腹板厚度 ,副主梁總高 副主梁寬度 ,取腹板內(nèi)側(cè)間距 且 1100,主腹板一側(cè)上翼緣板外伸長(zhǎng)度 ,取外伸長(zhǎng) ,取。4. 將端梁結(jié)構(gòu)看作多跨靜定梁,主主梁受力作為基本結(jié)構(gòu)對(duì)副主梁無(wú)影響;副主梁受力作為附屬部分對(duì)主主梁有影響。半橋架中點(diǎn)的換算質(zhì)量為半剛架跨中在單位水平力作用下產(chǎn)生的水平位移為橋式起重機(jī)的水平自振頻率為167。因作用點(diǎn)外移引起的附加水平彎矩為先求支反力:端梁的水平反力 水平剪切力 彎矩 截面11剪切力 軸向力 2.強(qiáng)度校核只需校核22截面截面角點(diǎn)①處應(yīng)力腹板邊緣的應(yīng)力翼緣板對(duì)中軸的靜矩為折算應(yīng)力為 3.疲勞強(qiáng)度只考慮垂直載荷,工況:滿載小車位于跨中及跨端截面22。副主梁最大支承力 連接處需要的焊縫長(zhǎng)度為: (合格)至此橋架設(shè)計(jì)全部合格,橋架結(jié)構(gòu)施工圖見(jiàn)附圖。在設(shè)計(jì)過(guò)程中,得到了學(xué)院有關(guān)領(lǐng)導(dǎo)的關(guān)心和支持,尤其是指導(dǎo)老師給了我們很大的幫助,在此對(duì)他們認(rèn)真負(fù)責(zé)的精神和付出的辛苦表示衷心的感謝。由國(guó)資委掌控的中國(guó)港口工程集團(tuán)有限公司是中國(guó)最大的港口起重機(jī)和散料裝卸設(shè)備的供應(yīng)商。緬甸的仰光港口購(gòu)買了一座跨度為47米,起重量為40噸的橋門式起重機(jī),然而美國(guó)的BIW購(gòu)買了三臺(tái)起重量分別為15t,150t, 和 300t起重機(jī)。訂購(gòu)其它港口起重機(jī)的公司包括廣東的廣州,它購(gòu)買了一臺(tái)25t的浮吊,而中港港口已購(gòu)買了兩臺(tái)125/63t雙小車龍門起重機(jī)和一臺(tái)700t的橋式起重機(jī)?!靶聫S區(qū)將比現(xiàn)有的廠區(qū)大,”李說(shuō),“當(dāng)2006年年底我們遷出時(shí),我們將做好第一階段的準(zhǔn)備工作。振華擴(kuò)大生產(chǎn)全世界有37個(gè)國(guó)家和地區(qū)超過(guò)150個(gè)航運(yùn)碼頭正在使用振華的起重機(jī)和其它的產(chǎn)品。韓國(guó)看重國(guó)內(nèi)在一個(gè)支離破碎的全球港口起重機(jī)行業(yè)中,韓國(guó)生產(chǎn)商不得不在國(guó)內(nèi)市場(chǎng)尋求更多的商機(jī)。自1997年以來(lái),斗山重工已收到新加坡總共有120 RTGCs的訂單。它有大的鑄件和鍛造劃分。由于價(jià)格因素,振華港機(jī)正在掌控著國(guó)際市場(chǎng),”內(nèi)部人士透漏,“我們正在尋找不涉及振華業(yè)務(wù)的工程,因?yàn)樗⒉唤?jīng)營(yíng)所有的工程?!薄拔覈?guó)政府計(jì)劃的光陽(yáng)灣碼頭項(xiàng)目,將于3月2日宣布將其發(fā)展成為一個(gè)自動(dòng)化碼頭。堆疊高度按照1比6的比例為9英尺6寸高,龍門運(yùn)行速度150m/min的,小車的運(yùn)行速度為120m/min和空葫蘆的運(yùn)行速度為7580m/
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