38-福特8d培訓(xùn)-教材案例-wenkub
2023-05-26 22:17:15 本頁面
【正文】 仰賴其他質(zhì)量工具可靠性 設(shè)計驗證，產(chǎn)品和過程確認(rèn)潛在失效模式及后果分析 (FMEA)控制計劃 生產(chǎn)件批準(zhǔn)程序 (PPAP)/節(jié)拍生產(chǎn)統(tǒng)計過程控制(SPC)試驗設(shè)計 (DOE) 目的供方通過準(zhǔn)確完成8D過程，防止問題的再發(fā)生并改進(jìn)整個制造系統(tǒng)。確定與根本相匹配的糾正措施。當(dāng)出現(xiàn)外部不符合時，供方必須按顧客規(guī)定的方法做出反應(yīng)，參見顧客的有關(guān)文件。8D分析 Braves yang 楊春勇 緒 論歡迎來到8D（8 Disciplines）課程，福特汽車公司使用8D作為問題解決的方法（）。 什么是8D？D0：為8D過程做準(zhǔn)備D1：成立小組D2：問題的描述D3：確定臨時糾正措施（ICA）的開發(fā)D4：確定和驗證根本原因和遺漏點D5：確定和驗證針對根本原因和遺漏點的永久性糾正措施（PCA）D6：實施和確認(rèn)PCAD7：防止再發(fā)生D8：承認(rèn)小組及個人的貢獻(xiàn) 8D報告示例Supplier A8D Concern Analysis ReportCONCERN NO:0X0000CONCERN TITLE:Mislabel 483 CA/AADATE OPENED:11/22/00ASSIGNED TO:QR Team(2) Describe Concern:Parts are labeled as 0X007D483CA (Style C), parts are actually 0X007D483AA (Style A).Return authorization 0X001100Need to certify next 4 shipmentsPRODUCT LINE:0X00PRODUCT NAME:Snap ring(1) Team MembersMike Paulson, Joan Huber, John DeCarlo, Denise Roxbury, Amy Bloom, Louis Keller, Michelle Fargo, Justine Williams(3) Define and Verify Containment Actions:Checked inventory 11/22/00 for mislabeled totes, 4 pallets found, all marked correctly.Quality Alert issued 11/22/00.Joan Huber in to Livonia to relabel parts 11/28/00 – no need to return parts. There were 39 totes to relabel.(4) Define Root Causes:Shipping department has put several new employees on all shifts, inexperienced packers used incorrect labels.(If additional analysis is required indicate pletion dates)Completion Date:(5) % Contribution(each cause)100%(6) Implement Corrective Actions:Conducted meeting with managers and supervisors 11/29/00 to inform them of the issues discussed during the Livonia visit. Materials Manager conducted a meeting 11/30/00 with each shift of packers to retrain them on correct labeling and packaging. They were informed that any further problems with incorrect packaging will result in discipl
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