【正文】 m bl y? Com m on s uba s s e m bl y c o nte nt a nd i nte rfa c e s to the v e hi c l e? Fl e x i bl e c on v e y a n c e a nd e qui pm e ntGlobal Bill of Process (BOP) Common Build Sequence and Operation Content BOP MR training Page 7 G M V OG M V OB O P .p p t r e v . 1 0 F E 0 3 7Bo dy Sh op B O PGlobal Bill of Process (BOP) Common Build Sequence and Operation Content BOP MR training Page 9 A mon, global, worldclass, flexible manufacturing system to deliver high quality at petitive cost exceeding customer expectations BOP Vision Guiding Principles BOP MR training Page 10 Protect Manufacturing Portfolio Flexibility ? Common Flexible Main Line ? Process Driven Product Design Requirements Optimize Manufacturing Efficiency ? Product Differentiation and Differences in Content Level are Driven to Subassemblies or Modules off of the Main Line ? Regional Requirements Determine Automation Level ? OnLine Pilot with Zero Lost Units Phased Implementation ? BOP Compatible BOM Components ? Concurrent with Product Architecture Changes Global BOP Objectives BOP MR training Page 14 BOP Implementation Strategy ? Migrate to BOP Compatible Product Architectures ? Convert Unmon, Inflexible Manufacturing Systems to Common, Flexible Manufacturing Footprint (BOP) BUT ? Spend Money to Implement BOP Only When Product amp。 C /CC ow lF/A amp。H A N D L IN GC R F M3 0 .2 0 1 R A D IA T O R3 0 .2 0 2 F A NA S S E M B L Y3 0 .1 0 2 C O N D E N S E RH IN G E P I L L A R5 0 .2 1 3 F R O N TB O D Y H IN G EP IL L A RR E A RS U S P E N S IO N2 0 .2 0 3 R E A RS U S P E N S IO NF R A M E2 0 .7 :0 2F R A M ED A S H L O W E R5 0 .2 0 5 D AS H L O W E RA N D R E L A T E DArchitecture Initial BOM Row Selection Concept Parts Structure Parts Integration Parts For programs with multiple part group releases (Concept Parts, Structure Parts, and Integration Parts) MR pletion dates may be phased based on part/process release needs BOP MR training Page 25 Manufacturing Requirements Process Flow Example MV NS xx/xx/xx xx/xx/xx EOA SF SOP CSO G/A Paint Body BOP Req39。 2 LGR Spring Hill 2 Bowling Green SGMW East Sao Caetano Shanghai Bupyung 2 Gravatai / Rosario Gliwice Thailand Azambuja Sao Jose Gunsan Bupyung 1 Ramos Changwon Silao Antwerp Bochum Russelsheim Ellesmere Port Zaragoza Elizabeth Oshawa 1 Oshawa 2 Oshawa Truck Lordstown Doraville Moraine Orion Fort Wayne DHamtramck Shreveport Wilmington Janesville Fairfax Pontiac Lansing M Linden Lansing C Arlington Baltimore Wentzville OKC NUMMI NA LAAM GME AP Mishawaka 1 2 4 3 6 5 8 9 6 BOP MR training Page 44 Identical for cells 1 through 9 May be different for cells 1 through 9 Global BOP Key Elements ? Build sequence ? Operation content ? Dimensional strategy ? Subassembly design strategy ? Major tool and equipment interfaces to the product Global BOE Key Elements ? Tooling/Machinery and equipment type ? Automatic vs. manual operations ? Conveyance strategy and type ? Operation layout ? Material handling and presentation BOP is identical for all production and labor rates, while the BOE can vary Global BOP vs. Global BOE ! BOP MR training Page 45 Framer Specifications Body Side Inners amp。 ro b o t ic ** G E O s e t , re s p o t , M a n u a l s t u d amp。 d .L IN E S ID E M IN O R S U B A S S M 39。 d .M a n t ra n s fe r t o m a in lin e . S im p le n o n p o w e re d a c c u m . if re q 39。 ro b o t ic ** G E O s e t amp。 O U T A S S M 39。 d .S im p le n o n p o w e re d a c c u m . o r ra c k if re q 39。 re s p o t w e ld in g . M a n . s e a lin g .S t d . t o o lin g o n ro llin g b a s e s . B a t c h b u ild s u b s in re m o t e fl e x a re a . 2 h e m p re s s e s fo r a ll c lo s u re s .M a n . t ra n s fe r w / a s s is t s a s re q 39。 s t u d w e ld in g amp。 a b ilit y t o b e re t o o le d fo r fu t u re m o d e l (P ilo t c a p a b ilit y )。 5 b a r. (D e fi n e d a c c o rd in g t o P la n t a v a ila b le s p a c e amp。 re s p o t w e ld in g . (R o b o t ic c o n s id e ra t io n **)S a m e a s B S I F ra m in g s y s t e m . S im p le a p p ly t y p e t o o lin g w h e re re q u ire d . C a rt w it h d ra g c h a inC a rt w it h d ra g c h a inB O D Y IN W H IT E F IN A L M A IN L IN EM a n u a l w it h a s s is tM a n u a l M a n . C h is e l c h e c k , V is u a l amp。 d .P u s h c a rt sB S I F R A M IN G S Y S T E MM a n u a l w it h a s s is t 5 c la m p a c t io n s p e r o p e r. M a n u a l 3 s e q u e n c e s P n e u m a t ic lo g ic , 3 s e q u e n c e s A u t o m a t ic (P L C )M a n . fr a m in g amp。 d .M / C amp。 SM a n u a l 5 c la m p a c t io n s p e r o p e r. M a n u a l 3 s e q u e n c e s P n e u m a t ic lo g ic , 3 s e q u e n c e s A u t o m a t ic (P L C )M a n . amp。 ro b o t ic ** G E O s e t amp。 d .M a n . lo a d t o ra c k / p u s h c a rt t u g g e r t o m a in lin e if re q 39。 F L R P A N M A J O R A S S M 39。 ro b o t ic ** G E O s e t , re s p o t , M a n u a l s t u d amp。 s im p le ra c k in g (u p t o 6 J P H ) .M a n . t ra n s fe r w it h a s s is t s a s re q 39。 Process Roof Assembly Automated Extr. Paint Application 10 Exterior Colors Robot vs. Recip Spray Equip. Color Peration Level Doors Off Processing Vertical Fastening at Marriage Design Enables