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本科機械畢業(yè)設(shè)計論文 CAD 圖紙 401339828 本科畢業(yè)設(shè)計(論文) 自動化立體倉庫堆垛機設(shè)計 DESIGN OF STACKER CRANE FOR AUTOMATIC WAREHOUSE 20213 年 6 月本科機械畢業(yè)設(shè)計論文 CAD 圖紙 401339828 摘 要 有軌式巷道堆剁起重機是隨著立體倉庫的出現(xiàn)而發(fā)展起來的專用起重機,通常簡稱為堆剁機。堆剁機是立體倉庫中最重要的起重運輸設(shè)備,是代表立體倉庫特征的標志。其主要用途是在高層貨架倉庫的巷道內(nèi)沿軌道運行,將位于巷道口的貨物存入貨格,或是取出貨格內(nèi)的貨物運送到巷道口,完成出入庫作業(yè)。 20 世紀 70 年代初期,我國開 始研究采用巷道式堆剁機的立體倉庫,不久便廣泛應(yīng)用于各行業(yè)和地區(qū),有的已經(jīng)形成系列化,據(jù)不完全統(tǒng)計,到目前已建成三百余座。隨著現(xiàn)代工業(yè)生產(chǎn)的發(fā)展,有軌巷道堆垛起重機的技術(shù)也在不斷提高和完善。世界主要工業(yè)國家都把著眼點放在開發(fā)性能可靠的新產(chǎn)品和采用高新技術(shù)上,更加注重實用性和安全性。如今,自動化立體倉庫及堆垛機已成為企業(yè)生產(chǎn)管理不可獲缺的重要組成部分。 本文從實際問題出發(fā),以現(xiàn)有設(shè)備為依托,先確定出堆垛機的總體結(jié)構(gòu)及各部分的結(jié)構(gòu)草圖,然后運用理論力學(xué)、材料力學(xué)、機械設(shè)計、制造技術(shù)等專業(yè)知識,并查閱相關(guān)設(shè)計手冊, 對其機械部分進行了詳細的設(shè)計計算,包括:機架、行走機構(gòu)、提升機構(gòu)、載貨臺和貨叉伸縮機構(gòu)。設(shè)計過程中,以實現(xiàn)堆垛機的機械性能為目的,在滿足其強度、剛度、運行穩(wěn)定性等要求的前提下,綜合考慮結(jié)構(gòu)的合理性和所選材料的經(jīng)濟性,力求達到高質(zhì)量、低成本。 關(guān)鍵詞 自動化 立體倉庫 堆垛機 結(jié)構(gòu)設(shè)計本科機械畢業(yè)設(shè)計論文 CAD 圖紙 401339828 Abstract Track TunnelStacker Crane is developed by a special crane with the emergence of threedimensional warehouse, usually referred to as stacker crane. Stacker crane is the most important lifting and transportation equipment in a threedimensional warehouse, and is one characteristic of threedimensional warehouse. Its main use is orbit along the roadway in tunnel of highrise warehouse, put the goods that be located at the mouth of the tunnel into the shelves, or take out goods and delivered to the tunnel mouth, plete the storage operations. At the early 70’s of 20th, China started to develop the threedimensional warehouse with stacker crane, and soon have be widely used in various industries and regions,some have formed serialization. According to inplete statistics, more than 300 warehouses have been pleted now. With the development of modern industry, the technology of stacker crane is being improved. All the world39。s major industrial countries focus on the development of new products with reliable performance and the use of hightech, and pay more attention to the practicality and safety. At present, automatic threedimensional warehouse and stacker crane have bee an important ponent of production management. This paper starts from the practical problems, and bases on existing equipments. Firstly confirm the overall structure of stacker crane and the draft of parts of the structure. Then use Theoretical Mechanics, Material Mechanics, Machine Design and Manufacturing Technology, and according to relevant design manuals, elaborates on its machinery parts, including: Rack, Running Mechanism, Lifting Mechanism, Loading Stations and Telescopic Fork Mechanism. In the design process, considering the rationality of structure and the economy of the selected materials in order to achieve the mechanical properties of stacker and request of strength, stiffness, running stability, attempt to reach the aim of highquality, lowcost. Keywords Automatic ThreeDimensional Warehouse Stacker Crane Design of Structure本科機械畢業(yè)設(shè)計論文 CAD 圖紙 401339828 目 錄 第一章 緒 論 ........................................................ 1 自動化立體倉庫概述 ............................................................................................... 1 自動化立體倉庫的發(fā)展 ........................................................................................... 1 發(fā)展自動化立體倉庫的必要性 ................................................................................. 2 自動化立體倉庫中的堆垛起重機 ............................................................................. 4 巷道式堆垛起重機的結(jié)構(gòu)及設(shè)計要點 ...................................................................... 5 機架 ............................................................................................................. 5 行走機構(gòu) ....................................................................................................... 5 提升機構(gòu) ....................................................................................................... 5 載貨臺及貨叉 ................................................................................................ 5 電器設(shè)備 ....................................................................................................... 6 安全保護裝置 ................................................................................................ 6 第二章 堆垛機機架的結(jié)構(gòu)設(shè)計 .......................................... 7 自動化立體倉庫的結(jié)構(gòu)尺寸及運行條件 .................................................................. 7 機架設(shè)計概述 ........................................................................................................ 7 機架設(shè)計應(yīng)滿足的一般要求 ........................................................................... 7 機架的設(shè)計步驟 ........................................................................................... 7 上導(dǎo)軌設(shè)計 ............................................................................................................ 9 導(dǎo)軌類型的確定 ........................................................................................... 9 導(dǎo)軌材料的確定 ........................................................................................... 9 導(dǎo)軌截面形狀的確定 ..................................................................................... 9 上橫梁設(shè)計 ........................................................................................................... 11 立柱設(shè)計 ..............................................................................................................14 下導(dǎo)軌設(shè)計 ...........................................................................................................19 導(dǎo)軌類型的選擇 ...........................................................................................19 滾動直線導(dǎo)軌副的結(jié)構(gòu)與特點 ......................................................................19 滾動直線導(dǎo)軌副的計算 ................................................................................20 第三章 行走機構(gòu)的設(shè)計 ............................................... 25 電動機的選擇 ...............................................................