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【正文】 入APQP20 表格中 Phase A: Customer requirements階段A: 客戶要求Responsible: Project Manager責(zé)任人: 項(xiàng)目經(jīng)理In this phase the PM creates in the Technical Department Server (T:) with the project name, containing all the folders described in the Project Management Filing ProcedureThe PM is responsible to keep updated all the documents in this folder。 this folder is the repository of all the information concerning the Project.All the activities described in the APQP20 form have to be pleted in this phase.Phase conclusionThe PM monitors all the activities described in the APQP20 and assign a colour to indicate the activity status。 the colour is assigned according to method described in the Semaphore Tool Instruction。 the PM is responsible to decide whether the activity is Target Critical or Time Critical.When all these activities (and all the additional ones that may have been added by the PM) all the team members meet together to decide together with the PM is the phase is closed.In case that the contract requirements cannot be respected, the PM must inform the General Manager immediately.在這個(gè)階段,項(xiàng)目經(jīng)理在技術(shù)部門服務(wù)器上(T:)用項(xiàng)目名稱建立一個(gè)文件夾,這個(gè)文件夾包含了項(xiàng)目管理文件歸檔程序中所描述的所有的文件夾。項(xiàng)目經(jīng)理有責(zé)任持續(xù)更新文件夾中的所有文件,這個(gè)文件夾存放了有關(guān)這個(gè)項(xiàng)目的所有信息。在APQP20表格中所描述的所有活動(dòng)在這個(gè)階段一定要被完成。階段總結(jié)項(xiàng)目經(jīng)理監(jiān)控APQP20 中所描述的所有活動(dòng),指定顏色來識(shí)別活動(dòng)狀態(tài);顏色根據(jù)Semaphore 工具指導(dǎo)書描述的方法來指定;項(xiàng)目經(jīng)理有責(zé)任決定該活動(dòng)是目標(biāo)臨界還是時(shí)間臨界。當(dāng)所有的活動(dòng)完成時(shí)(和由項(xiàng)目經(jīng)理增加的所有的附加活動(dòng))所有的小組成員聚集在一起與項(xiàng)目經(jīng)理共同判定時(shí)表示這個(gè)階段的結(jié)束。一旦合同的要求不能遵守,項(xiàng)目經(jīng)理必須立刻通知總經(jīng)理 Phase B: Preliminary design階段B: 初步設(shè)計(jì)階段Responsible: Project Manager責(zé)任人: 項(xiàng)目經(jīng)理In this phase the team prepares the preliminary design.The most relevant activities (but not all) are:1. The Design Engineer prepares the draft of the product design, based on the available TS, norms, customer drawings, etc。 the DE prepares the drawings of all the ponents and prepares the BOM draft fro the purchasing department。 the DE writes the DFMEA with the support of the PE and QE。2. The Purchasing Department issues the orders and buys the ponents for the prototypes (when necessary)。 the order must specify (and the supplier must agree with…) all the technical and functional requirements, as well as quality requirements for the prototypes。3. The DE with the support of the Chief Engineer and HS prepares the list of all the materials, collects all the data sheets and safety sheets and evaluates the patibility with the pany HS system。4. The PE prepares a draft of the PFMEA with the support of the DE and QE, and issues the prototypes control plan。 5. The DE evaluates the required machinery to produce the finished product and defines the preliminary layout considering also (but not only…) the following aspects: Automation (if possible)。 Ergonomic。 Balance of the line。 Etc…。6. The AM updates the contract requirements if view of any modification pared to the initial offer (if any).Phase conclusionThe PM follows the same procedure as in the paragraph / Phase conclusion.在本階段項(xiàng)目小組準(zhǔn)備初步的設(shè)計(jì)主要涉及到的活動(dòng)有(但并非所有):1. 設(shè)計(jì)工程師在TS,規(guī)范,客戶圖紙等的基礎(chǔ)上準(zhǔn)備產(chǎn)品的設(shè)計(jì)草圖;準(zhǔn)備所有零件的圖紙,準(zhǔn)備初始材料清單給采購部;在工藝工程師和質(zhì)量工程師的幫助下編寫設(shè)計(jì)FMEA。2. 采購部發(fā)出訂單購買原型件所需的零部件(當(dāng)需要的時(shí)候);訂單必須指定(且供應(yīng)商必須執(zhí)行)所有的技術(shù)和功能要求,也包括原型件的質(zhì)量要求3. 在總工程師和HS的支持下設(shè)計(jì)工程師準(zhǔn)備所有材料的清單,收集所有的記錄表和安全表單并評(píng)估與公司的健康安全系統(tǒng)是否一致。4. 工藝工程師在設(shè)計(jì)工程師和質(zhì)量工程師的幫助下準(zhǔn)備過程FMEA的草稿,起草樣件控制計(jì)劃。 5. 設(shè)計(jì)工程師評(píng)估生產(chǎn)成品所需要的設(shè)備,定義初步的場地布局,同時(shí)也要考慮到以下方面 自動(dòng)操作(如果可能) 人類環(huán)境學(xué) 現(xiàn)場的平衡 等等6. 如果比較最初的報(bào)價(jià)(如果有)有任何的變化,AM更新合同要求階段總結(jié) Phase C: Definitive design (Release for investment)階段C: 最終設(shè)計(jì)Responsible: Project Manager責(zé)任人: 項(xiàng)目經(jīng)理In this phase the team prepares the definitive design in order and releases the project for investments.The most relevant activities (but not all) are:1. The DE creates the BOM and distributes the definitive drawings。2. The QE with the support of QC and Prototype Team checks the quality of the prototypes raw material based on th
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