麥x錫培訓(xùn)資料-jitsimulation-文庫(kù)吧
2025-04-27 08:10 本頁(yè)面
【正文】 t each stage we will: ? The exercise is a simulation of a multistage, manual assembly process. ? The simulation is broken down into 5 stages of evolution. Format Make products 1 Record the outes 2 Discuss learning points 3 Design the next stage 4 ? The simulation lasts about 2189。 hours. 5 ? Introduction ? Objectives ? Context ? Format ? Simulation ? The pany ? Initial roles ? Stage 1 ? Stage 2 ? Stage 3 ? Stage 4 ? Stage 5 Just in Time (JIT) Simulation 6 ? You work for a successful, small pany. ? The main product is a crane, but other products are being developed. The pany ? The pany?s order books are full, but it struggles to fulfil these orders. ? Customers are losing patience and may soon take their business elsewhere. There is a pelling need for change 7 ? You work in the assembly area: 5 assembly operators 1 material handler 1 quality inspector The customer Initial roles 8 Traditional Manufacturing 1 9 Traditional Manufacturing: roles 1 ? Work instruction card(s) define each operator?s work content. ? Assembly workers are responsible for following their own instructions: ? No preassembly ? No rework ? No material transfer 163。 Payment is by piece work “make more, earn more”. ? Only the material handler is allowed to move material around the factory. ? The quality inspector is responsible for quality throughout the factory, and delivering cranes to the customer. 10 ? Customer demand is 14 cranes in 10 minutes (double shift) ? Layout is by process, with each process in a different part of the factory. ? The system is empty following a factory shutdown for annual holiday. ? Batch manufacture is operated: – make the whole batch quantity before requesting the material handler. – wait for parts from the previous process before beginning work. ? Key outputs will be measured at each stage to monitor improvement. Traditional Manufacturing: system 1 11 Traditional Manufacturing 1 Ope ra to r 1 2 3 4 5W o rk i n s tru c t
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