【正文】
機(jī)控制矯正機(jī),其控制內(nèi)容主要是矯正速度和壓下量。對(duì)四重輥式矯正機(jī)必須保證工作輥和支承輥的輥面硬度有一個(gè)差值。并裝有水或壓力空氣,以清除殘留的 氧化鐵皮。上、下矯正輥和支承輥分別裝在各自的框架上,框架及其輥?zhàn)涌梢詡?cè)向移動(dòng)進(jìn)行快速換輥,實(shí)現(xiàn)輥系的線外整備。下矯正輥可以沿矯正方向傾斜以調(diào)整矯正輥負(fù)荷。為了提高矯正效果,矯正機(jī)出口處的上 (或下輥 )可以單獨(dú)調(diào)整,且在矯正過程也可以進(jìn)行調(diào)整。 輥式矯正機(jī)的發(fā)展趨勢(shì) 中厚板生產(chǎn)線在線的輥式矯正機(jī)以熱矯正機(jī)數(shù)量為多,總的趨勢(shì)是以發(fā)展大矯正力的強(qiáng)力式矯正機(jī)為主,該系列設(shè)備總體趨勢(shì)如下: 用數(shù)字控制系統(tǒng)精確調(diào)整上矯正輥位置,并借助自動(dòng)測(cè)厚儀自動(dòng)控制矯正輥負(fù)荷和在線過程計(jì)算機(jī)進(jìn)行全自動(dòng)操作。目前,厚板矯正機(jī)已由二重式發(fā)展到四重式,四重式矯正機(jī),在結(jié)構(gòu)和輥系布置上 做了很的改進(jìn),改變了原有二重式熱矯正機(jī)矯正質(zhì)量不理想、輥距大、矯正能力低、維修不便等缺點(diǎn),使矯正厚度范圍擴(kuò)大到十倍左右。還有一半熱矯正機(jī)和多數(shù)冷矯正機(jī)是 50、 60 年代的臺(tái)式矯正機(jī)。我國(guó)的鋼鐵工業(yè)現(xiàn)有三十余條中厚板生產(chǎn)線,已有中厚板軋機(jī) 31 套,正在建設(shè)或計(jì)劃 建設(shè)中厚板軋機(jī)約 24 套,中厚板軋機(jī)合計(jì)約 55 套,中厚板年生產(chǎn)能力約六千多萬噸。 Correction force。矯正機(jī) 。 關(guān)鍵詞 : 壓下系統(tǒng) 。本文介紹了中厚板產(chǎn)生不平直度的原因,中厚板矯直機(jī)的種類,中厚板矯直機(jī)基本參數(shù)、力 能參數(shù)的確定,中厚板矯直技術(shù)的發(fā)展。利用軋鋼生產(chǎn)技術(shù),提高軋制產(chǎn)品的質(zhì)量,減少軋制生產(chǎn)時(shí)間,提高成材率,降低生產(chǎn)成本和材料的利用率已經(jīng)成為軋鋼機(jī)械設(shè)計(jì)的主要目標(biāo)。 遼寧科技大學(xué)本科生 畢業(yè)設(shè)計(jì) 第 I 頁 中厚板矯正機(jī)壓下機(jī)構(gòu)設(shè)計(jì) 摘要 軋鋼生產(chǎn)已經(jīng)成為冶金生產(chǎn)行業(yè)中把鋼坯軋制成鋼材的重要生產(chǎn)環(huán)節(jié),具有產(chǎn)量大、品種齊全,生產(chǎn)過程機(jī)械化自動(dòng)化程度高等許多優(yōu)點(diǎn),是滿足國(guó)民生產(chǎn)需要的重要技術(shù)。并且隨著科學(xué)的發(fā)展,軋鋼生產(chǎn)行業(yè)與傳統(tǒng)機(jī)械業(yè)進(jìn)一步緊密的結(jié)合在一起。而矯直技術(shù)是提高板帶鋼產(chǎn)品表面質(zhì)量和平坦度的重要環(huán)節(jié)。依據(jù)板帶矯直機(jī)的生產(chǎn)過程和工作原理,經(jīng)過現(xiàn)場(chǎng)實(shí)習(xí),首先從中板矯直機(jī)的總體方案評(píng)述開始,依次進(jìn)行了壓下電機(jī)的選擇計(jì)算 ,壓下螺絲、壓下螺母的的設(shè)計(jì)及校核,蝸輪蝸桿的設(shè)計(jì)及校核,軸承的設(shè)計(jì)及壽命校核,并且研究了矯直機(jī)的發(fā)展方向。矯正力 。 Type Plate Straightening Machine Pressure System 遼寧科技大學(xué)本科生 畢業(yè)設(shè)計(jì) 第 II 頁 Design Abstract The product of steeling has bee an important tache of rolling billet to be steels in the metallurgy produce industry. The strongpoint of this industry is have great output of the production is the variety production. and the produce process is very mechanization and steeling is a important technology to fulfill the country with the development of steeling industry the industry integrate very well with the traditional mechanism industry. How to make use of the steeling manufacture technology, enhance the rolling quality of the production, decrease the product of rolling time,enhance the rate of product useful rolled steel .The straighting technology is a important tache to enhance the surface quality and flatness of the production .This article describes the reasons inflatedness occurred on medium and heavy plate. The type of levelers, the determination of basic parameters, energetic date for 2600 plate leveler,the decision for plete structure and design, the development of plate leveling technology .This article design basis on the boardstrip straighting machine produce process and the working principle in the steel metallurgy. This article first begin with the scheme review of the energetic date for 2600. Then go along with choice of the pressure electromotor, the design and checking of pressing the nut and the pressure screw, Worm and worm gear design and checking the life of the designed the local assessor and the over all structure. Besides researched the development direction of the straighting machine . Keywords: Pressure system。 flatness 目錄 遼寧科技大學(xué)本科生 畢業(yè)設(shè)計(jì) 第 III 頁 1. 緒論 .............................................................................................................. 1 矯正機(jī)現(xiàn)狀 ................................................................................................................. 1 輥式矯正機(jī)的發(fā)展趨勢(shì) .............................................................................................. 1 輥式矯正機(jī)的分類 ...................................................................................................... 2 矯正機(jī)壓下系統(tǒng) .......................................................................................................... 2 輥式矯正機(jī)原理 .......................................................................................................... 3 國(guó)內(nèi)外概況和預(yù)測(cè) ...................................................................................................... 3 矯正機(jī)壓下機(jī)構(gòu)的研究?jī)?nèi)容 ...................................................................................... 3 ........................................................................................................ 5 矯正機(jī)壓下方案 .......................................................................................................... 5 矯正工藝 ...................................................................................................................... 6 上排工作輥整體平行調(diào)整 ............................................................................... 6 總體結(jié)構(gòu)設(shè)計(jì) .............................................................................................................. 6 壓下裝置的組成 ............................................................................................... 6 電動(dòng)機(jī) ............................................................................................................... 7 減速機(jī) ............................................................................................................... 7 聯(lián)軸器 ............................................................................................................... 7 ................................................................................................. 9 矯正機(jī)結(jié)構(gòu)參數(shù)的確定 .............................................................................................. 9 矯正扭矩 kM 的確定 .................................................................................................. 10 各輥矯直力 P的計(jì)算 ................................................................................................ 11 壓下螺絲主要參數(shù)計(jì)算 ........................................................................................... 11 電機(jī)的選擇 ................................................................................................................ 13 傳動(dòng)比的分配 ............................................................................................................ 13 ........................................................................................... 15 材料的選擇 .......................................................................................