【正文】
..j 8912..i??i 傳動動力參數(shù)的計算電動機軸轉(zhuǎn)矩 kWPe40? min/96rn ???NT 高速軸轉(zhuǎn)矩 kW..P96401?? r/minn N..T???81359161中間軸轉(zhuǎn)矩 kW...P09706321 ?? r/? N..T??5962低速軸轉(zhuǎn)矩 kW...P6139078323 ??? r/ N..T??80934 傳動零件的設(shè)計計算 齒輪的材料選擇初選齒輪材料為 45 鋼,大齒經(jīng)過正火處理,齒面硬度取 240HBS 齒輪通過調(diào)制處理,齒面硬度取 280HBS,因工作機為單向連續(xù)運轉(zhuǎn),載荷較平穩(wěn)。 KwPe4?n 計算總傳動比及分配各級的傳動比 高速級齒輪傳動比為 ,低速級齒輪傳動比為 ,外齒輪傳動比 ,因為12i 34i56i,所以 。 選擇電動機容量電動機所需的功率為: (31)dP?aw?式中: 為電動機所需效率, 為工作機所需功率, 為總工作效率dP a傳動裝置的總效率: (32) a??式中:聯(lián)軸器效率 ,齒輪效率(8 級) ,滾動軸承效率190. 2?97.?3?,?j 故, dP?aw?. 確定電動機轉(zhuǎn)速工作機轉(zhuǎn)速: min/36r查《機械設(shè)計》表 得:二級圓柱減速器傳動比為 ,齒輪傳40~81?i動比為 ,故總傳動比為 ,所以電機的選擇范圍5~12?i 20~8?ai。工作環(huán)境為室外,灰塵較大,環(huán)境溫度 35℃。為了使傳動裝置更加直觀、形象、生動,因此需要進(jìn)行三維建模,動畫仿真。作為一個相對精密的機械,使用它的目的是降低轉(zhuǎn)速,增加轉(zhuǎn)矩。減速機是一種動力傳達(dá)機構(gòu),利用齒輪的速度轉(zhuǎn)換器,將電動機的回轉(zhuǎn)數(shù)減速到所要的回轉(zhuǎn)數(shù),并得到較大轉(zhuǎn)矩的機構(gòu)。從輸送物料位移方向的角度劃分,螺旋輸送機分為水平式螺旋輸送機和垂直式螺旋輸送機兩大類型,主要用于對各種粉狀、顆粒狀和小塊狀等松散物料的水平輸送和垂直提升,該螺旋輸送機不適宜輸送易變質(zhì)、粘性大、易結(jié)塊或高溫、怕壓、有較大腐蝕性的特殊物料。螺旋輸送機是冶金、建材、化工、糧食及機械加工等部門廣泛應(yīng)用的一種連續(xù)輸送設(shè)備。而對于許多輸送比較困難的物料,我們還一直在尋求一種可靠的輸送方法,而無軸螺旋輸送機則是一種較好的解決方法。整個傳輸過程可在一個密封的槽中進(jìn)行;而有軸螺旋輸送機主要由螺桿、U 型料槽、進(jìn)出料口、蓋板和驅(qū)動裝置組成,另外,一般還有傾斜式、垂直式和水平式三種。螺旋輸送機的發(fā)展分為無軸螺旋輸送機和有軸螺旋輸送機兩種型式的發(fā)展過程。關(guān)鍵詞:螺旋輸送機 傳動裝置 斜齒輪 solidworks. . . .. . 學(xué)習(xí)好幫手ABSTRACT: In this design, I designed the plate mill of transmission device ,first it has carried on the transmission scheme selection, through the selected transmission scheme and design of a series of transmission parts. The choice of motor, coupling, keys and bearing mainly through the lookup table and bine with other parts of coordination and asked subjects to choose, and then the motion parameters and dynamic parameters is calculated. In gear was introduced in detail in the design of the gear material selection and determination of allowable stress, calculate and determine the gear parameters is designed according to the tooth root bending fatigue strength and main dimensions. Followed by designing of shaft, and determine the size of the ladder shaft, the shaft, bearing, key and coupling for checking. Finally it has carried on the design to the shape of the reducer. Application of Solidworks software modeling technology, realizing the threedimensional modelling and main reducer parts modeling, to plete the 3 d modeling of the machine, for the structure of transmission system design provides valuable parameter basis. KEYWORDS:plate mill transmission device bevel gear solidworks. . . .. . 學(xué)習(xí)好幫手目 錄1 引言 .....................................................................................................1 螺旋輸送機的課題研究背景 .........................................................4 ..........................................................42 設(shè)計任務(wù)書 ........................................................................................2 設(shè)計任務(wù) .........................................................................................2 系統(tǒng)的傳動原理圖 .........................................................................53 電動機的選擇,傳動系統(tǒng)的運動和動力參數(shù)計算 ....................3 電動機類型的選擇 .........................................................................3 電動機功率選擇 .............................................................................3 確定電動機轉(zhuǎn)速 .............................................................................3 確定電動機型號 .............................................................................4 計算總傳動比及分配各級的傳動比 .............................................4 傳動參數(shù)的計算 .............................................................................44 傳動零件的設(shè)計計算 .......................................................................5 錐齒輪的設(shè)計和計算 ...................................................................5 高速級斜齒輪的設(shè)計和計算 .........................................................8 低速級斜齒輪的設(shè)計和計算 ...........................................................5 軸的設(shè)計計算 ...................................................................................... 高速軸的設(shè)計計算 ......................................................................... 中間軸的設(shè)計計算 .....................................................................24 低速軸的設(shè)計計算 .....................................................................296 鍵連接的選擇和計算 ......................................................................... 高速軸上的鍵的設(shè)計與校核 ........................................................... 中間軸上的鍵的設(shè)計與校核 ......................................................... 低速軸上的鍵的設(shè)計與校核 .........................................................7 滾動軸承的選擇和計算 ..................................................................... 計算高速軸的軸承 ......................................................................... 計算中間軸的軸承 ......................................................................... 計算低速軸的軸承 .......................................................................... . . .. . 學(xué)習(xí)好幫手8 聯(lián)軸器的選擇 ......................................................................................9 箱體設(shè)計 .............................................................................................. 箱體尺寸 .......................................................................................37 減速器附件設(shè) ...........................................................................3810 潤滑和密封設(shè)計 ...........................................................................3911 基于 SolidWorks 的三維建模 ...................................................40 SolidWorks 軟件介紹 ............