【正文】 uick machine set up TPM 4 Integrate maintenance strategy with process Cellular Flow 4 Reduce inventory cycle time through process layout and pull production techniques Expand Process Improvement Program to Utilize Kaizen Tool Kit Tool Kit Comparison 8 ? 2023, , LLC, all rights reserved Identify what types of internal and external setup times are involved in the following pictures. Picture A: Wire Cutting Machine Picture B: Metal Stamping Machine 9 ? 2023, , LLC, all rights reserved Identify what types of internal and external setup times are involved in the following pictures. Picture A: Wire Cutting Machine Picture B: Metal Stamping Machine ________________________________________________________________________________________________________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________________________________________________________________________________________________________________ Setup Type Setup Type Time ( Min) Time ( Min) Think Break 10 ? 2023, , LLC, all rights reserved Internal External Setup Classify Three items under each item category. External Internal ____________________________________ ____________________________________ Which items would you convert from internal to external Setup ? ________________________________________________________________________________________________________ Why? ________________________________________________________________________________________________________ Think Break 11 ? 2023, , LLC, all rights reserved Traditional Setup Practices Material movement occurs after the machine is turned off. Detection of defects or missing equipment is noticed which the machine is running. Defective tooling,fixtures, setup instruments are noticed after the machine is turned on. ?Completed products are transferred to next operation. ?Raw material is moved after the machine is stopped. ?Setup tooling delivered after the changeover has begun. ?Defective product identified after internal setup has begun. ?The operator notices that equipment is missing after internal setup has begun. 12 ? 2023, , LLC, all rights reserved ? Preparation Ensures that all the tools are working properly and are in the right location. ? Mounting Extraction Involves the removal of the tooling after the production lot is pleted and the placement of the new tooling before the next production lot. ? Establishing Control Settings Setting all the process control settings prior to the production run. Inclusive of calibrations and measurements needed to make the machine, tooling operate effectively. ? First Run Capability This includes the necessary adjustments( recalibrations, additional measurements) required after the first trial pieces are produced. ? Setup Improvement The time after processing during which the tooling, machinery is cleaned, identified, and tested for functionality prior to storage. 5 “Traditional”Setup Steps Defined 13 ? 2023, , LLC, all rights reserved S e t u p S t e p s S e t u p T y p e T r ad it i on a l I n t e r n alS e t u p T y p e T r ad it i on a l E x t e r n a lR e so u r c eC o n su m p t i o n( % )S e t u p T y p e O n e S t e p I n t e r n alS e t u p T y p e O n e S t e p E x t e r n alP r e p arat i on X 20 % XM ou n t i n g E xt r act i on X 5 % XE s t ab li s h C on t r o lS e t t i n gs X 15 % XF irs t Ru n Ca p ab il it y