【正文】 anel1/hr Coating pump spedAdjust previousCoating width14,12,16 Laser Measuring Device1/hr None in placeCoating length36,34,38 Laser Measuring Device1/hr None in placeVacum 35 Hg Vacum Gauge 1/hr MonitorCompare guages, lok for blockage控制計(jì)劃 1 2 3 4 5 6 7 8 9 10 11P r o c e s s S t e p P r o c e s s I n p u t s Heavies in ProductLights in ProductMoisture in ProductAcidity in ProductLow Capacity From UnitExcessive DowntimeMaterial LossesCorrosion of EquipmentPoor Reactor PerformanceT o t a l139 D a y T a n k s A n a l y s i s 10 10 9 9 3359 R e a c t o r C a t . / H F R a t i o 5 8 7 1577 R e a c t o r R x r T e m p e r a t u r e 6 5 4 7 14973 L i g h t s R e m o v a l C o n d e n s e r L e a k 4 8 2 4 1 14874 L i g h t s R e m o v a l R e b o i l e r L e a k 4 8 2 4 1 148131 P u r i f i c a t i o n L o w S t a g e s 8 8 144144 F i n a l S t o r a g e C o n t a i n e r s 3 2 6 6 140100 N e u t r a l i z a t i o n p H V a l u e 6 6 3 13816 C a t a l y s t S t r i p p e r P l u g g a g e 3 6 5 3 137111 D r y i n g D e c o m p o s i t i o n 2 6 3 2 2 13439 D r i e r W a t e r C a r r y o v e r 4 6 5 1 13234 D r i e r M o l e c u l a r S i e v e 3 3 2 7 2 1251 2 3 4 5 6 7 8 9 10 11P r o c e s s S t e p P r o c e s s I n p u t s Heavies in ProductLights in ProductMoisture in ProductAcidity in ProductLow Capacity From UnitExcessive DowntimeMaterial LossesCorrosion of EquipmentPoor Reactor PerformanceT o t a l139 D a y T a n k s A n a l y s i s 10 10 9 9 3359 R e a c t o r C a t . / H F R a t i o 5 8 7 1577 R e a c t o r R x r T e m p e r a t u r e 6 5 4 7 14973 L i g h t s R e m o v a l C o n d e n s e r L e a k 4 8 2 4 1 14874 L i g h t s R e m o v a l R e b o i l e r L e a k 4 8 2 4 1 148131 P u r i f i c a t i o n L o w S t a g e s 8 8 144144 F i n a l S t o r a g e C o n t a i n e r s 3 2 6 6 140100 N e u t r a l i z a t i o n p H V a l u e 6 6 3 13816 C a t a l y s t S t r i p p e r P l u g g a g e 3 6 5 3 137111 D r y i n g D e c o m p o s i t i o n 2 6 3 2 2 13439 D r i e r W a t e r C a r r y o v e r 4 6 5 1 13234 D r i e r M o l e c u l a r S i e v e 3 3 2 7 2 125因果分析表（ Cause and Effects Matrix） 輸出 輸入 I n p u t T y p e O u t p u tA g i t s p e e d C o n t r S t a b t i m eT e m p e r a t u r e C o n t r S t a b i l i z e A c i d n u m b e rP r e s s u r e C o n t r C o l o rA i r f l o w C o n t r P u t i n s e t p o i n t s V i s c o s i t y% O 2 i n a i r N o i s e S l o w l y r e d u c e p r e s s R e a c t o r t e m pA i r t e m p C o n t r M o n i t o r t e m p T e m p p r o f i l eO f f g a s f l o wO f f g a s c o m pH T c o e f fB e l t s p e e d C o n t r F i n i s h t i m eB e l t t e m p C o n t r F i n i s h A c i d n u m b e rF l o w r a t e C o n t r C o l o rN o z z l e t y p e S O P C h e c k n o z z l e t y p e V i s c o s i t yH o l e s i z e C o n t r P u t i n s e t p o i n t s D r o p P o i n tR o o m t e m p N o i s e M o n i t o r a p p e a r a n c e H a r d n e s sA g i t s p e e d C o n t r P e l l e t a p p e a rT a n k t e m p C o n t rI n p u t T y p e O u t p u tW a x g r a d e S O P P r e p t i m eA m t w a x C o n t r P r e p a r e R e a c t o r A c i d n u m b e rC h a r g e r a t e C o n t r V i s c o s i t yA g i t s p e e d C o n t r C h a r g e m e l t e d w a x R e a c t o r t e m pR x n t e m p C o n t r B r i n g t o r e a c t i o n t e m p T e m p p r o f i l eP r e s s u r e C o n t r H T c o e f fA i r f l o w C o n t r% O 2 i n a i r N o i s eV i s c o s i t y N o i s eW a x t e m p N o i s eA N t a r g e t S O P O x i d t i m eA g i t s p e e d * C o n t r O x i d i z e A c i d n u m b e rT e m p e r a t u r e * C o n t r C o l o rP r e s s u r e * C o n t r P u t i n s e t p o i n t s V i s c o s i t yA i r f l o w * C o n t r S a m p l e h o u r l y R e a c t o r t e m p% O 2 i n a i r N o i s e M o n i t o r a c i d n u m b e r T e m p p r o f i l eA i r t e m p C o n t r O f f g a s f l o wA i r h u m i d i t y N o i s e O f f g a s c o m pH T c o e f fR e s p t i m e 流程圖是分析的基礎(chǔ) Typical Order Fulfillment Process Customer Places Order Send order to warehouse for picking Is order correct? No Yes Call Customer and make corrections. Is Product Available? No Yes Pick product for order Does Customer have other shipments? Yes No Will product be available before order ships? Yes Place order on hold until product available Cancel Order No Is production scheduled to manufacture product? Can production manufacture product in time for shipping? No Yes No Will Customer accept backorders? Yes Expedite manufacturing schedule No Ship Order Yes Will Customer allow consolidated shipments? Yes No Consolidate Orders Customer Receives Order Order Entry Warehousing Sales Manufacturing Transportation Is there any problem here? I think it happens very often. 流程圖 R a t i n g o f I m p o r t a n c e t o C u s t o m e r9 9 7 10 10 9 3 2 61 2 3 4 5 6 7 8 9 10 11 12 13 14 15P r o c e s s S t e p P r o c e s s I n p u t s Ge