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第二部分:某汽車apqp狀態(tài)報(bào)告程序-文庫(kù)吧資料

2025-01-22 15:54本頁面
  

【正文】 idation of the effectiveness of the manufacturing and assembly process, using production tooling, equipment, environment (including production operators), facilities, and cycle times.產(chǎn)品試生產(chǎn)是對(duì)制造和裝配過程、使用的生產(chǎn)工具、設(shè)備、環(huán)境(包括生產(chǎn)操作工)、設(shè)施和生產(chǎn)周期時(shí)間的有效性的確認(rèn)。l Supplier and the receiving plant agree upon packaging requirements.供方和接收工廠就包裝要求達(dá)成一致。 173Expectations期望l Past issues on similar or surrogate packaging are discussed and resolved by the team.小組討論和解決相似或替代的包裝中過去發(fā)生的問題。l Operator Process Instructions describe all process steps necessary to produce a quality product. The training instructions must include:操作工過程指導(dǎo)書描述了生產(chǎn)質(zhì)量合格的產(chǎn)品所需的所有過程步驟。l These instructions are divided into two major ponents:這些指導(dǎo)書分為兩個(gè)主要部分:q Description of the process過程描述 q Operator instructions操作供指導(dǎo)書170Expectations期望l A pleted Operator Process Instructions package.完成的整套操作工過程指導(dǎo)書。l The Production Control Plan for the current production model is used to assist in the development of the PreLaunch Control Plan if APQP Elements 8 and 13 have not been initiated.如果 APQP 要素 8 和 13 還未啟動(dòng),使用當(dāng)前生產(chǎn)模式的生產(chǎn)控制計(jì)劃協(xié)助開發(fā)試生產(chǎn)控制計(jì)劃。l All product process characteristics for prelaunch control plans are identified and reviewed.確定和評(píng)審試生產(chǎn)控制計(jì)劃的所有產(chǎn)品和過程特性。165Measurement System Evaluation Checklist測(cè)量系統(tǒng)評(píng)價(jià)檢查清單166PreLaunch Control Plan (16)試生產(chǎn)控制計(jì)劃( 16)This is a description of the dimensional measurements and material/functional inprocess tests or checks that occur after prototype builds, but before full production 對(duì)發(fā)生在樣件制造后,全面生產(chǎn)前的尺寸測(cè)量、過程中材料 /功能試驗(yàn)或檢查的描述。 l The Production Control Plan must align with the Measurement Systems Development plan.生產(chǎn)控制計(jì)劃必須配合測(cè)量系統(tǒng)開發(fā)計(jì)劃。 164Expectations (Continued)期望(續(xù))l The user/customer must be given the opportunity to review and concur with the gauges and test equipment study results before the Production Trial Run. 產(chǎn)品試生產(chǎn)前使用者 /顧客 ,必須有機(jī)會(huì)評(píng)審和批準(zhǔn)測(cè)量和試驗(yàn)設(shè)備研究結(jié)果。l Gauge instructions and visual aids to ensure appropriate use of gauge and test equipment in production.測(cè)量指導(dǎo)書和目視輔具確保在生產(chǎn)中適當(dāng)?shù)氖褂脺y(cè)量和試驗(yàn)設(shè)備。161Process FMEA Checklist過程 FMEA 檢查清單Process FMEA 162Measurement System Evaluation (15)測(cè)量系統(tǒng)評(píng)價(jià)( 15)This element assesses the variation of the measurement system, and determines whether it is acceptable for monitoring the production process.本要素評(píng)估測(cè)量系統(tǒng)的變差,確定是否可以接受測(cè)量系統(tǒng)監(jiān)控生產(chǎn)過程。160Expectations (Continued)期望(續(xù))l List of remended actions and lessons learned is incorporated in the process (continuous improvement).將列出的 “建議措施 ”和學(xué)到的經(jīng)驗(yàn)和并在過程(持續(xù)改進(jìn))中。q Quality risks are identified that cannot be resolved through design changes. 確定質(zhì)量風(fēng)險(xiǎn)不能通過設(shè)計(jì)變更加以解決。159Expectations期望l All Process FMEAs are prepared by a crossfunctional team led by Manufacturing Engineering following the steps defined in the FMEA guideline.所有過程 FMEA 以制造工程為領(lǐng)導(dǎo)的橫向職能小組按照 FMEA 指南中定義的步驟進(jìn)行準(zhǔn)備。l The current production flowcharts may be modified to show revisions to the process flow.可以修改當(dāng)前的生產(chǎn)流程圖,以顯示對(duì)過程流程的修改。156Manufacturing Process Flow Expectations制造過程流程期望Manufacturing Process Flow general expectations are that:制造過程流程總的期望是:l A crossfunctional team led by VO Engineering develops a Manufacturing Process flowchart to serve as an input to PFMEAs.由 VO 工程領(lǐng)導(dǎo)的橫向職能小組開發(fā)制造過程流程圖作為 PFMEA 的輸入。l Tools and gauges must be delivered, set up, and approved in their specified facilities before the Production Trial Run. 產(chǎn)品試生產(chǎn)前工具和量具必須以制定的設(shè)施交付、安裝和批準(zhǔn)。s location to qualify all tools.應(yīng)該在機(jī)械制造者的現(xiàn)場(chǎng)進(jìn)行試運(yùn)行,以驗(yàn)證所有工具合格。153Expectations (Continued)期望(續(xù))l All tools and gauges must ply with Tooling and Equipment Supplement requirements.所有工具和量具必須符合工裝和設(shè)備補(bǔ)充要求。另外,必須完成資金批準(zhǔn)。l The element also identifies the tools and gauges used in process machinery to transform raw material into finished parts or assemblies. 本要素還確定了用于將原材料轉(zhuǎn)換為完成的零件或組裝件的機(jī)械加工過程的工具和量具。l An Action Matrix is developed to capture and resolve all concerns found during build and any subsequent lab, plant
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