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上海賽科90萬噸乙烯裝置壓縮機組施工方案-文庫吧資料

2025-05-20 00:14本頁面
  

【正文】 to have defects and concerning the missed accessories. All relevant parties for inspection confirmation shall sign the records. 基礎(chǔ)驗收及處理:Foundation treatment and acceptance 基礎(chǔ)使用前必須辦理中間交接證書。對精密零配件、計量器具應(yīng)存放在適宜庫房內(nèi)的貨架上。 檢查到貨設(shè)備、配件的外觀質(zhì)量情況,核實底座外型尺寸及螺栓孔尺寸。對機器拆卸下來的精密件要收入工具棚,并用軟材料下鋪上蓋。 no disassembly, remove, draw, prop up, move equipment, strike insulation layer, use ponents, parts and accessories of other equipment without instruction. When daily work is finished, the materials shall be used up and construction site shall be cleaned.Site construction shall be 機器就位的條件和時間:機器周圍地下工程已結(jié)束,設(shè)備基礎(chǔ)強度已達到70%以上,基礎(chǔ)驗收合格,周圍環(huán)境適合解體作業(yè)。 no entry in site without safety helmet, no height working without harness, no lifting without lifting crane inspected, no working in risky area without supervision and protection)。While to lift rotor, special lifting tools provided by manufacturers shall be applied. Selfmade lifting tools and slings shall be subject to 200% of working load testing and it shall last at least one hour. 文明施工及產(chǎn)品保護Civilized construction and products protection 現(xiàn)場施工時應(yīng)實行科學管理,做到文明施工,遵守施工工藝紀律,杜絕野蠻作業(yè),必須做到“三條線(設(shè)備工機具、零配件、材料擺放一條線)”、“三不見天(潤滑油、清洗過的零件、打開的封頭管線管口不見天)”、“三不落地(使用的工量具、拆下來的零件、污油臟物不落地”、“五不準(沒有火票不準動火;不戴安全帽不準進入現(xiàn)場;不系安全帶不準高空作業(yè);沒有檢查過的起重設(shè)備不準起吊;危險區(qū)沒有安全欄或無人監(jiān)護不準作業(yè)”“五不亂用(不亂用大錘、管鉗、扁鏟;不亂拆、亂卸、亂拉、亂頂;不亂動其它設(shè)備;不亂打保溫層不亂用其它設(shè)備的零件、附件”。To lift and transport machinery and equipment, the lifting points shall be ascertained according to the mark on packages or the center of gravity of equipment. During work, machinery, equipment and their ponents shall be held horizontal. 吊裝轉(zhuǎn)子時,應(yīng)使用制造商提供的專用工具。Machinery and equipment lifting and transportation shall follow the relevant regulations of Chemical Work Construction Lifting Specifications. 設(shè)備吊裝和運輸時,不得將鋼絲繩、索具直接綁扎在機加工表面,綁扎部位應(yīng)適當襯墊,或?qū)⑺骶哂密洸牧习坏檬褂步饘僦苯优c設(shè)備表面相接觸,以免損傷設(shè)備表面。The machinery relevant systems shall be 100% leakage proof, single unit shall be over than 90% leakage proof. 對各種檢測、試驗要一絲不茍,施工記錄要準確、及時、齊全,嚴格執(zhí)行自檢、互檢、專業(yè)檢查等檢查制度。 Rework rate shall be ≤5 確保工程優(yōu)良,爭創(chuàng)國家級優(yōu)質(zhì)工程To assure that works shall be qualified and pete for National Excellent Work 質(zhì)量保證體系Quality assurance system按照中石化三公司《質(zhì)量保證手冊》(2002C版),建立本工程項目質(zhì)量保證體系,確保各個質(zhì)量管理要素的正常運行,使施工現(xiàn)場質(zhì)量管理處于受控狀態(tài),實現(xiàn)從傳統(tǒng)質(zhì)量管理方法向現(xiàn)代化管理方法轉(zhuǎn)移。Quality policy: Sincerely satisfy client, create elaborate works and meet international standard requirements. 質(zhì)量目標: 單位工程質(zhì)量合格率100,優(yōu)良率98%以上。Before construction is started, professional technical and skill training and HSE orientation shall be performed aiming at pressor construction requirements so that each personnel shall know construction technical requirements and HSE precautions very well. 施工進度計劃Construction progress schedule 施工進度計劃根據(jù)公司勞動力和資源及SECCO對施工進度要求的計劃進行編制,見附錄。并根據(jù)工程進度合理的調(diào)配。Middle and small size machinery and apparatus shall be delivered to site seven days ahead of construction, and they shall be arranged strictly in accordance with the construction layout plan. Large size machinery and apparatus shall be delivered to site three days ahead of construction so that they shall not occupy to much construction space. 施工用水、用電工作應(yīng)在正式施工前完成。Based on the general progress plan and equipment arrival plan, construction machinery and apparatus employment plan shall be worked out as the dispatching reference. 中小型施工機具應(yīng)在施工前7天內(nèi)進場,并嚴格按照施工平面規(guī)劃布置。上海賽科90萬噸乙烯壓縮機安裝工程中主要工作量(包括壓縮機組的附屬設(shè)備)見附錄Shanghai SECCO 900KT/Y Ethylene Complex has two main centrifugal pressor units (Ethylene pressor unit, propylene pressor unit) that are driven by steam turbines, one screw pressor unit(Methane refrigeration pressor unit) that is driven by one shift gear box. The breakdown list of Shanghai SECCO 900KT/Y Ethylene pressor units installation work (including the auxiliary equipment of pressor units) can be seen in appendix. 施工安排Construction arrangement 根據(jù)壓縮機、設(shè)備的到貨計劃,總體施工安排是壓縮機先吊裝就位再進行壓縮機廠房、平臺及其勞動保護的安裝??⒐を炇諏⒆裾罩袊年P(guān)于工程竣工驗收的規(guī)范、標準及SECCO有關(guān)要求。選擇具有豐富管理經(jīng)驗和在同類型裝置工作經(jīng)驗的人員擔任項目部及現(xiàn)場主要管理人員,項目管理與現(xiàn)場管理的實施能有效的同賽科IPMT的現(xiàn)場管理接口。If there is any conflict between this proposal and the design documents provided by ABB LUMMUS and SEI, the relevant requirements of attached technical documents with equipment, the latter shall govern. 執(zhí)行規(guī)范和標準Standards and specifications ABB、SEI設(shè)計的施工圖及其它設(shè)計技術(shù)文件;Construction drawings of ABB/SEI and other relevant designed technical documents 三菱重工有限公司提供的壓縮機現(xiàn)場安裝手冊及隨機圖紙;Compressor field installation manual provided by SanLing Heavy Industry Co., Ltd. and attached drawings with equipment 《機械設(shè)備安裝工程施工及驗收通用規(guī)范》GB5023198;General code of construction and acceptance of machinery equipment installation GB5023198; 《壓縮機、空氣、泵安裝工程施工及驗收規(guī)范》GB5027498;Compressors, air and pumps installation and acceptance specifications GB5027498 《壓縮機、風機、泵安裝工程施工及驗收規(guī)范》GB5027598;Compressors, fans and pumps installation and acceptance specifications GB5027598 《乙烯裝置離心壓縮機機組施工技術(shù)規(guī)程》SH/T 35192002Technical regulations of ethylene plex centrifugal pressor units construction SH/T 35192002 《石油化工裝置設(shè)備基礎(chǔ)工程施工及驗收規(guī)范》SH35102000Petrochemical equipment foundation construction and acceptance specifications SH35102000 《石油化工設(shè)備安裝工程質(zhì)量檢驗評定標準》SH35142001Quality inspection and assessment standards for petrochemical equipment installation work SH35142001 《大型設(shè)備吊裝工程施工工藝標準》SHJ51590Heavy equipment lifting and construction processing standards SHJ51590 《石油化工施工安全技術(shù)規(guī)程》SH35051999Petrochemical construction safety technical specifications SH35051999 工程專題會議紀要、施工現(xiàn)場的條件;Special work meeting minutes and the construction field situations 上海賽科IPTM動設(shè)備施工技術(shù)與施工質(zhì)量管理工作細則PR00CIJMR0001;SECCO IPTM Power equipment construction technology and construction quality management regulations PR00CIJMR0001 上海賽科IPTM工程質(zhì)量管理程序 PR00CIJQU0001SECCO IPTM Engineering quality management procedures PR00CIJQU0001 上海賽科IPTM施工質(zhì)量規(guī)則 PR00CIJQU0002 SECCO IPTM Construction quality regulations PR00CIJQU0002 上海賽科90萬噸/年乙烯工程施工組織設(shè)計;SECCO 900KT/Y Ethylene Complex Construction execution plan 機組安裝和安裝設(shè)計的推薦操作API686
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