【正文】 65 ) Section Process Design and Development 階段 過程設(shè)計(jì)及開發(fā) Task of this section: 此階段的任務(wù) Ensure prehensive development of an effective manufacturing system Developing the respective Control Plan for prelaunch Ensure that customer requirements, needs and expectations are met (verification of process) 66 ) Input ? Design FMEA ?Design verification ?Design reviews ?Prototype buildcontrol plan ?Engineering drawings ?Engineering spe。小組對(duì)所提出的設(shè)計(jì)具有可行性的一致性意見和所有需要解決的未決議題應(yīng)形成文件并提交給管理者以獲取其支持。 附錄 A－ 2中的設(shè)計(jì)信息清單使得小組能評(píng)審其在這一章中的工作并對(duì)其有效性作出評(píng)價(jià)。13 小組可行性承諾和管理者的支持 在這一時(shí)間，產(chǎn)品質(zhì)量策劃小組應(yīng)評(píng)定所提出的設(shè)計(jì)的可行性，顧客的自行設(shè)計(jì)不排除供方評(píng)定設(shè)計(jì)可行性的義務(wù)。12 量具／試驗(yàn)設(shè)備要求 量具／試驗(yàn)設(shè)備要求也可在這一時(shí)間識(shí)別，產(chǎn)品質(zhì)量策劃小組應(yīng)將這些要求增加到進(jìn)度圖表中，然后監(jiān)測(cè)進(jìn)展，以保證滿足所要求的進(jìn)度。詳細(xì)資料參見第三部分的克萊斯勒、福特和通用汽車公司質(zhì)量體系要求?？刂朴?jì)劃的特殊特性和數(shù)據(jù)點(diǎn)座標(biāo)值參見第六章的補(bǔ)充件 K和 L，它們是文件化和更新特殊特性，必要時(shí)也是支持樣件、試生產(chǎn)和生產(chǎn)控制計(jì)劃的推薦方法。產(chǎn)品質(zhì)量策劃小組應(yīng)根據(jù)特性明細(xì)通過評(píng)價(jià)技術(shù)信息在設(shè)計(jì)特性的評(píng)審和設(shè)計(jì)開發(fā)過程中達(dá)到一致。 61 ) Special Product and Process Characteristics This builds on the listing of preliminary special product and process characteristics described in section . For the documentation and updating of special characteristics the forms Control Plan Special Characteristics and Data Point Coordinates can be used. These forms can be used as well as any other form that acplished the same documentation requirement. Gages/Testing Equipment Requirements Gages/testing equipment requirements may also be identified at this time and should be added to the Timing Chart. Progress should then be monitored. 62 ) 2要監(jiān)測(cè)設(shè)施進(jìn)度情況，以確保能在計(jì)劃的試生產(chǎn)前完工。產(chǎn)品質(zhì)量策劃小組應(yīng)在進(jìn)度圖表上增加這些以強(qiáng)調(diào)此要求項(xiàng)目。 2 59 ) Material Specifications In addition to drawings and performance specifications, material specifications should be reviewed for Special Characteristics relating to physical properties, performance, environmental, handling, and storage requirements. Drawing and Specification Change The team must ensure that drawing and specification changes are promptly municated and properly documented to all affected areas. New equipment, Tooling and Facilities Requirements The Design FMEA, Product Assurance Plan and/or Design Reviews may identify new equipment and facilities requirements. The team should address these requirements by adding the items to the Timing Chart as well as insure that new equipment and tooling is capable and delivered on time. Facilities progress should be monitored on an ongoing basis. Refer to the New Equipment, Tooling and Test Equipment Checklist in Appendix A3. 60 ) 2． 8材料規(guī)范 除了圖樣和性能規(guī)范外，對(duì)于涉及到物理特性、性能、環(huán)境、搬運(yùn)和貯存要求的特殊特性應(yīng)評(píng)審材料規(guī)范，這些特性也應(yīng)包括在控制計(jì)劃中。 2． 7工程規(guī)范 對(duì)控制規(guī)范詳細(xì)的評(píng)審和了解將有助于產(chǎn)品質(zhì)量策劃小組識(shí)別有關(guān)部件或總成的功能、耐久性和外觀的要求。應(yīng)能清楚地標(biāo)識(shí)控制或基準(zhǔn)平面／定位面，以便能為現(xiàn)行的控制過程設(shè)計(jì)適當(dāng)?shù)墓δ芰烤吆脱b備，應(yīng)評(píng)價(jià)尺寸以保證可行性和工業(yè)制造和測(cè)量標(biāo)準(zhǔn)相一致。如沒有顧客工程圖樣，應(yīng)由策劃小組評(píng)審控制圖樣以決定哪些特性影響配合、功能、耐久性和／或政府法規(guī)中的安全要求。 57 ) Engineering Drawings Customer designs do not preclude the planning team’ s responsibility to review engineering drawings. The team should review engineering drawings in order to determine which characteristics affect fit, function, durability and/or governmental regulatory safety requirements. Drawing should be reviewed to determine if there is sufficient information for a dimensional layout of the individual part. Control or datum surfaces/locators should be clearly identified. The team should assure that math data is patible with the customers system. Engineering Specification The supplier should determine which characteristics affect or control the results that fulfil meeting functional, durability, and appearance requirements. The size and frequency of samples, unless specified, are to be determined by the supplier himself. 58 ) 2． 6工程圖樣（包括數(shù)學(xué)數(shù)據(jù)） 顧客設(shè)計(jì)不排除策劃小組以如下方式評(píng)審技術(shù)圖樣的職責(zé)。 樣件的制造為小組和顧客提供了一個(gè)極好的機(jī)會(huì)來評(píng)價(jià)產(chǎn)品或服務(wù)滿足顧客愿望的程度?？刂朴?jì)劃方法論見第六章所述。 產(chǎn)品質(zhì)量策劃小組不只限于所列項(xiàng)目，適當(dāng)時(shí)小組應(yīng)考慮并使用附錄 B中所列的分析技術(shù)。供方應(yīng)通過使用計(jì)劃和報(bào)告格式，即由克萊斯勒和福特汽車公司制定的設(shè)計(jì)驗(yàn)證計(jì)劃和報(bào)告（DVP＆ R）來跟蹤設(shè)計(jì)驗(yàn)證進(jìn)展。 設(shè)計(jì)評(píng)審不只是技術(shù)檢驗(yàn)，而是一系列的驗(yàn)證活動(dòng)。 2． 4設(shè)計(jì)評(píng)審 設(shè)計(jì)評(píng)審是以供方設(shè)計(jì)技術(shù)活動(dòng)為主并且應(yīng)包括其它被影響領(lǐng)域的定期安排的會(huì)議。 產(chǎn)品質(zhì)量策劃小組的知識(shí)、經(jīng)驗(yàn)、產(chǎn)品／過程、政府法規(guī)和服務(wù)要求有可能需要考慮其它因素。本手冊(cè)不包括或涉及制定可制造性和裝配設(shè)計(jì)計(jì)劃的正式方法。 2． 2可制造性和裝配設(shè)計(jì) 可制造性和裝配設(shè)計(jì)是一種同步技術(shù)過程，用來優(yōu)化設(shè)計(jì)功能、可制造性和易于裝配之間的關(guān)系。 45 ) Section Product Design and Development 階段 產(chǎn)品設(shè)計(jì)及開發(fā) Task of this section: 此階段的任務(wù) A prehensive and critical review of engineering requirement and other related technical information Preliminary feasibility analysis to assess the potential problems, and development of the respective control plan for prototype Verify that the product or service meets the objectives of the customer (design verification) 46 ) Input ?Design goals ?Reliability and quality goals ?Preliminary bill of material ?Preliminary process flow chart ?Preliminary listing of special product and process characteristics ?Product assurance plan Output ?Design FMEA ?Design verification ?Design reviews ?Prototype buildcontrol plan ?Engineering drawings ?Engineering specifications ?Material specifications ?New equipment, tooling and facilities requirements ?Special product and process characteristics ?Gages/test equipment requirements ?Team feasibility mitment and management support Product Design and Development Section 47 ) 階段 產(chǎn)品設(shè)計(jì)及開發(fā) 由設(shè)計(jì)負(fù)責(zé)部門的輸出： 設(shè)計(jì)失效模式及后果分析（ DFMEA） 可制造性和裝配設(shè)計(jì) 設(shè)計(jì)驗(yàn)證 設(shè)計(jì)評(píng)審 樣件制造 工程圖樣（包括數(shù)學(xué)數(shù)據(jù) 工程規(guī)范 材料規(guī)范 圖樣和規(guī)范的更改 由產(chǎn)品質(zhì)量先期策劃小組的輸出： 新設(shè)備 工裝和設(shè)施要求 特殊產(chǎn)品和過程特性 樣件制造 控制計(jì)劃 量具／試驗(yàn)設(shè)備要求 小組可行性承諾和管理者支持 48 ) 49 ) Design Failure Mode and Effects Analysis The design FMEA is a disciplined analytical technique that assesses the probability of failure as well as the effect of such failure. The Design FMEA Checklist in appendix A1 should also be reviewed to assure that the appropriate design characteristic