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生產(chǎn)件批準(zhǔn)程序ppap概述(參考版)

2025-01-18 10:09本頁(yè)面
  

【正文】 ? Allows STA and Program team to track part Phased PPAP status. ? STA和項(xiàng)目組可以及時(shí)的跟蹤階段性生產(chǎn)件批準(zhǔn)的狀態(tài)。 17. Customer Specific Requirements SupplementK IMDS K表和 國(guó)際材料數(shù)據(jù)系統(tǒng) ? is used to demonstrate the linkage between the Drawing FMEAs Control Plans Operator Instruction Sheets. ? K表用來(lái)驗(yàn)證不同文件(圖紙, DFMEA, PFMEA,控制計(jì)劃和操作指導(dǎo)書(shū))之間的聯(lián)接性 ? All material need to ply to requirement of WSSM99P9999A1. ? 通過(guò)國(guó)際材料數(shù)據(jù)系統(tǒng)報(bào)告零件材料成分。 ? Capacity verification to each work station to identify the bottleneck process ? 產(chǎn)能驗(yàn)證要細(xì)化到每個(gè)工位來(lái)識(shí)別瓶頸工序。 17. Customer Specific Requirements客戶特殊要求 Packaging Approval 包裝批準(zhǔn) ? Expendable Package VS. Returnable Dunnage. ? 一次性包裝 VS. 可回收包裝 ? Forms: 表格 FoEFAP: FORM 1121 (via FSBC) 福特歐洲和亞太: 1121表 (福特澳洲通過(guò) FSBC提交) NA: FORM 150E 福特北美: 150E表 ? Trial shipment that simulates the production logistics process. (Water Shipment Trial for exporting suppliers) ? 如果使用福特指定的物流商,供應(yīng)商需要完成海運(yùn)試驗(yàn)來(lái)支持包裝批準(zhǔn)。 ? The gauges are to the latest design level. ? 檢具必須符合零件的最新設(shè)計(jì)狀態(tài)。 ? Dimensional Result is required form Master Sample ? 標(biāo)準(zhǔn)樣件要有全尺寸報(bào)告 16. Checking Aids 檢查輔具 ? Gauge strategy and drawing approved by customer. ? 專用檢具和特殊工裝的圖紙。 ? Supplier shall retain a master sample from each position of a multiple cavity die, mold, tool or partern, or production process unless otherwise sepcified by the customer. ? 組織必須保存一份由多腔模具、鑄模、工裝、仿形模或生產(chǎn)過(guò)程的每一腔模具生產(chǎn)的樣件。 ? Photos as evidence is acceptable. ? 可以使用照片作為證據(jù)。 ? Sample Parts are needed for the parts functioning in the Vehicle or Powertrain Assembly。計(jì)量型評(píng)價(jià)方法只可以作為生產(chǎn)過(guò)程控制的方法來(lái)使用,但必須在獲得 AAR之后。 ? Appearance approval includes, but is not limited to: overall appearance, surface quality, color, texture, and gloss. ? 外觀批準(zhǔn)包括整體外觀,表面質(zhì)量,顏色,皮紋和光澤度等等。t determine statistical control or if you are looking at a very short production run, Ppk should be used. 12. Qualified Lab Documentation 合格的實(shí)驗(yàn)室文件 ? The qualified laboratory (internal or external) shall have a laboratory scope and documentation to show it is qualified to conducted the inspection and testing for PPAP. 組織必須有一份實(shí)驗(yàn)室范圍和說(shuō)明所使用的實(shí)驗(yàn)室遵循的證明文件。 ? Focus on variables data. 針對(duì)計(jì)數(shù)性數(shù)據(jù) ? If Ppk , Error Proofing or 100% Inspection is required. 如果不能滿足 Ppk=,必須采用防錯(cuò)或者 100%檢測(cè)來(lái)控制該特性。 11. Initial Process Study 初始過(guò)程研究 ? MSA should be conducted before Ppk study. 在進(jìn)行初始過(guò)程研究之前,必須確保量具已經(jīng)做過(guò) MSA。 ? All PV test requirements are clearly identified in the DVPR. (PVPR) D/PVPR中必須規(guī)定試驗(yàn)設(shè)備。 ? Ford PD is supposed to approve the PV test plan, and to sign the PVPR. PV試驗(yàn)計(jì)劃要獲得福特 PD的確認(rèn)。 ? If production parts will be produced from more than one cavity, mold, tool, die, pattern or production process, a dimensional evaluation on one part from each should be pleted. 對(duì)于每個(gè)獨(dú)立加工的過(guò)程,如:生產(chǎn)單元或生產(chǎn)線,和所有的多模腔、成型模、模型或沖模,都必須有全尺寸測(cè)量結(jié)果。 ? To variable gages, the parts used for the Gauge RR study must be within Design Record specifications. 對(duì)計(jì)數(shù)型量具,用于 MSA的零件必須符合設(shè)計(jì)規(guī)范。 ? The Reaction Plan should be evaluated for effectiveness and use. 評(píng)估應(yīng)變計(jì)劃以驗(yàn)證其有效性 ? Lists all process parameters and part characteristics that require specific quality planning actions. 對(duì)產(chǎn)品特性和過(guò)程特性都要規(guī)定有效的控制措施 ? STA approval. STA批準(zhǔn)(對(duì) CC件,要獲得福特 PD和 STA批準(zhǔn)) ? Living documentation. (根據(jù)變更和 8D更新控制計(jì)劃) 7. Control Plan 控制計(jì)劃 Potential Critical Characteristics and Significant Characteristics Identified DFMEA DVP R PFMEA DVPR Pre Launch Control Plan Production Control Plan Prototype Control Plan Modification of PFMEA (as required) Standard Work Instructions/Visual Aids Process Flow Diagram ? Employee Customer Safety ? Government Regulations ? Design ? Field Actions ? Warranty ? Customer Concerns Actual Critical Characteristics and Significant Characteristics Identified 8. Measurement System Analysis 測(cè)量系統(tǒng)分析研究 ? All gauges (both general or dedicated) in Control Plan. 無(wú)論測(cè)量系統(tǒng)的類(lèi)型是什么,用于檢查福特產(chǎn)品的所有量具 ,都需進(jìn)行量具再生 /再現(xiàn)性分析。 7. Control Plan 控制計(jì)劃 ? 對(duì)過(guò)程按從開(kāi)始到結(jié)束的邏輯順序 ? Documenting the logical order of processes, start to finish ? 說(shuō)明產(chǎn)品特性及過(guò)程參數(shù) ? Specify product characteristics and process parameters ? 對(duì)什么進(jìn)行控制及怎樣控制 ? What to control how ? 何時(shí)進(jìn)行控制及控制程度 ? When to control how much ? 如遇故障,下步需做什么 ? What to do, if all failed 7. Control Plan 控制計(jì)劃 ? CC/SC list is properly cascaded in to CP. 控制計(jì)劃要體現(xiàn)對(duì)特殊特性的有效控制。 ? Error Proving list is one output of PFMEA. 防錯(cuò)清單是 PFMEA的一個(gè)重要輸出。 ? For parts with CC, PFMEAs need to get Ford Engineering STA Approval. 對(duì)有關(guān)鍵特性的零件, PFMEA要獲得福特 PD和 STA的批準(zhǔn)。 ? Ford reserves the right to review and approve all anizationdeveloped DFMEAs. 福特保留審核和批準(zhǔn)供應(yīng)商開(kāi)發(fā)的 DFMEA的權(quán)利。 4. DFMEA 設(shè)計(jì)不良模式效應(yīng)分析 ? When develo
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