【正文】 VPP Usage VPP的使用 What is VPP? 什么是 VPP? ? VPP = Vehicle Parts Progress （整車零部件進(jìn)展） ? Online data management tracking system for Phased PPAP. ? 對(duì)階段性生產(chǎn)件批準(zhǔn)的在線數(shù)據(jù)管理和追蹤系統(tǒng)。 17. Customer Specific Requirements Capacity Verification （產(chǎn)能驗(yàn)證） ? Measure the ability of a supplier to meet Ford Motor Company?s Capacity Planning Volume (CPV) with quality parts, on time. ? 目的是驗(yàn)證供應(yīng)商能否滿足福特產(chǎn)能的要求。檢驗(yàn)輔具可以是零件專用檢具，包括卡具、量規(guī)、模形、模版及聚酯薄膜。 15. Master Sample 標(biāo)準(zhǔn)樣件 ? Master sample which is retained in the supplier?s site for reference. Master sample has the same life as PPAP package. ? 標(biāo)準(zhǔn)樣件由供應(yīng)商負(fù)責(zé)保管，保存期與生產(chǎn)零件批準(zhǔn)文件的保存期相同 。 ? AAR plan and PreAAR. 14. Sample Production parts 生產(chǎn)件樣品 ? Customer defines the quantity. ? 客戶規(guī)定生產(chǎn)件樣品的數(shù)量。 ? The external laboratory shall be in pliance with the latest ISO/IEC 17025 (or national equivalent). 外部實(shí)驗(yàn)室要符合最新 ISO/IEC 17025的要求 （或所在國(guó)等同要求） 13. Appearance Approval Report 外觀批準(zhǔn)報(bào)告 ? All parts/products having appearance criteria shall be reviewed and approved by the appropriate Ford activity (Design Quality). ? 當(dāng)產(chǎn)品和零件在設(shè)計(jì)記錄上有外觀要求且要求提交時(shí)，則每一個(gè)零件或零件系列都必須填寫一份單獨(dú)的外觀批準(zhǔn)報(bào)告（ AAR）。 ? Ppk is required for Initial Process Study, SCs and CCs must meet at minimum 1,67 Ppk. 特殊特性要滿足 Ppk=。 PV試驗(yàn)成功完成后， PD要在 PVPP上簽字。 ? The acceptance criteria for Gauge RR as a percent of TOLERANCE is less than 10%. If %tolerance is over 10% customer approval is needed. The Gauge is unacceptable if % tolerance is over 30%. NDC more than 5. ? ANOVA Method preferred with Minitab. （優(yōu)先使用方差方法） 9. Dimensional Results 全尺寸報(bào)告 ? Dimensional Measurements to pare the actual part with the drawing (bubble prints). Default are 3 parts measured (5 pcs preferred). 比較實(shí)際零件是否符合設(shè)計(jì)記錄的要求，默認(rèn)三件。 ? Ining Inspection is the 1st part of CP. 來料檢驗(yàn)是控制計(jì)劃的第一部分。 ? Characteristic traceability is required from the DFMEA through the PFMEA to the Control Plan (). 要保證特殊特性在各個(gè)文件中的一致性。 ? For parts with YC/CC, DFMEAs must be approved in writting by Ford DR engineer. 如果零件有關(guān)鍵特性（ YC/CC,車輛安全規(guī)范或政府法規(guī)控制）， DFMEA要獲得福特設(shè)計(jì)工程師的書面確認(rèn)。 ? Engineering change level properly indicates the latest design change. ? 工程變更等級(jí)必須符合最新的設(shè)計(jì)變更狀態(tài) ? For FSS, if the parts are identified as black box, the design record should at least specifies the interface and performance requirements. (. Vehicle Assembly Position). ? 對(duì)全服務(wù)供應(yīng)商， 對(duì)于定義為黑盒子的零件，設(shè)計(jì)記錄要規(guī)定和其他件配合的關(guān)系和性能要求。 20232023 Ford Motor Company. All rights reserved. Input Requirements （ Phase 2的先決條件） ? Phase 2 requires the following （ Phase2需要以下條件 ） : – All Job 1 intended production work streams have successfully pleted RunatRate （所有生產(chǎn)線都成功完成了節(jié)拍生產(chǎn)） – Capacity Analysis Reports pleted for all Job 1 intended production work streams （所有生產(chǎn)線都成功完成了產(chǎn)能驗(yàn)證） – Tier ?X? successful pletion of Phase 2 (分供方完成 Phase 2 PPAP). Page 51 – Define Tier X and include note requesting add’l info for script due to sound Copyright 169。 ? Requires a supplier site to demonstrate ? Manufacturing capability （制造能力） ? Product quality （產(chǎn)品質(zhì)量） ? And production capacity （產(chǎn)能） ? …prior to job 1 （在 J1之前） Phased PPAP vs the old PPAP Phased PPAP與 PPAP的比較 ? Phased PPAP anizes the process into four phases ? Phase 0: RunatRate ? Phase 1: Quality Verification ? Phase 2: Production Verification ? Phase 3: Capacity Verification PPAP X 1 PP FEU Job 1 Phased PPAP Phase 0 Phase 1 Phase 2 Phase 3 Supplier Phased PPAP Process Map 階段性生產(chǎn)件批準(zhǔn)程序示意圖 STATUS: Phase 2 Completed Phase 2 Warrant [18] Yes Status Tracking Database 2 3 4 Proceed to next page Submit to Customer Important note: Phase 2 and Phase 3 can happen concurrently if all Inputs and Outputs are satisfied No INPUTS Released design [1,2,3 4] Trained supplier production operators Subsupplier(s) material status from Tierx RR Job 1 Location (final site line) Quantity of parts required as defined by customer (default 300 consecutive parts) Production process including control plan, flow diagram instructions Process parameters [5,6 7] Production Tools, Facilities Gauging [8,16 17] EVENT: Conduct Run at Rate Planned production cycle times required to support Daily Production Volume Outputs from the event STATUS: Phase 0 Completed Implement Corrective Action on Input Was the PreLaunch Control Plan followed? Were the prescribed number of acceptable parts produced? Were the parts produced in the defined period? Did all operations meet their planned cycle time ? Yes Yes Yes Yes No No No No Are the RunRate input requirements in place for the production stream? Yes START No Capacity Analysis Worksheet Status Tracking Database 1 4 Proceed to next page Requ