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? 小組將標(biāo)準(zhǔn)答案錄入,得到 RR的最終分?jǐn)?shù) . ? 每組展示自己的 Attribute Gage RR score。 ? 當(dāng) 3位檢查員完成第 1份樣本后,將被提供第 2份樣本并重復(fù)以上步驟。 ? 每份樣本包含 20個(gè)方盒,每個(gè)方盒包含 25個(gè)字母或數(shù)字 . ? 如果方盒包含任何數(shù)字即被認(rèn)為是有缺陷的( FAIL)。 assessments agree with standard. Individual vs. Standard Disagreement assessment (repeatability) Between appraisers (reproducibility) Total agreement (against known) Attribute MSA Exercise ? 5人一組 , 選 3人為檢查員 , 一人為記時(shí)員 ,一人為數(shù)據(jù)錄入員。s assessment across trials agrees with standard. Assessment Disagreement Appraiser Pass/Fail Percent (%) Fail/Pass Percent (%) Mixed Percent (%) Bob 1 1 0 Sue 1 0 0 Tom 1 0 5 Pass/Fail: Assessments across trials = Pass/standard = Fail. Fail/Pass: Assessments across trials = Fail/standard = Pass. Mixed: Assessments across trials are not identical. Between Appraisers Assessment Agreement Inspected Matched Percent (%) % CI 30 24 ( , ) Matched: All appraisers39。 2) Cg是公差和測量變異進(jìn)行比較, CgK是公差和測量變異及偏倚量兩者進(jìn)行比較 Cg和 CgK越大,表示測量系統(tǒng)的變異相對公差來說越小。 Sample Rule ? One master sample (known reference value) 取一個(gè)已知標(biāo)準(zhǔn)值的標(biāo)準(zhǔn)樣品 ? Reference values can be determined in many ways, depending on industry standards and pany and customer expectations. Some of the bases for reference values are: 標(biāo)準(zhǔn)值可以通過多種方法獲得,根據(jù)行業(yè)和公司標(biāo)準(zhǔn)及客戶的期望。Presentation 1 Measurement Systems Analysis 測量系統(tǒng)分析 Warm up Exercise 熱身練習(xí) The Necessity of Training Farm Hands for First Class Farms in the Fatherly Handling of Farm Live Stock is Foremost in the Eyes of Farm Owners. Since the Forefathers of the Farm Owners Trained the Farm Hands for First Class Farms in the Fatherly Handling of Farm Live Stock, the Farm Owners Feel they should carry on with the Family Tradition of Training Farm Hands of First Class Farmers in the Fatherly Handling of Farm Live Stock Because they Believe it is the Basis of Good Fundamental Farm Management. Task: You have 60 seconds to count the number of times the 6th letter of the alphabet appears at the right paragraph. Are you ready? Go! 給你 60秒的時(shí)間數(shù)出右邊段落中第六個(gè)字母的出現(xiàn)次數(shù) . Warm up Exercise ?Document your answer on a scrap note ?As we read the answers, type them into a Minitab data sheet. ?Run a histogram on the results ?What are your observations? Observed Variation Which process is best? ? Observed (Total) 2 Total Variability (Observed variability) Process A Process B Measurement Variation Which process is best? = ? Meas. System 2 ? Observed (Total) 2 Measurement Variability Total Variability (Observed variability) Process A Process B Part Variation Which process is best? + ? Actual(Par t) 2 = Part Variability (Actual variability) ? Meas. System 2 ? Observed (Total) 2 Process A Process B Total Variability (Observed variability) Measurement Variability LSL USL Good Parts Rejected? Measurement Uncertainty What Is An MSA? Scientific and objective method of analyzing the validity of a measurement system 一種科學(xué)客觀的方法,用于有效的分析測量系統(tǒng) –A “tool” which quantifies: 一種工具,它量化: 1. Equipment Variation 設(shè)備波動(dòng) 2. Appraiser (Operator) Variation 評估者波動(dòng) 3. The Total Variation of a Measurement System 測量系統(tǒng)總的波動(dòng) –MSA is NOT just Calibration 測量系統(tǒng)分析不僅僅是校準(zhǔn) Measurement System Analysis is often a “project within a project” 測量系統(tǒng)分析經(jīng)常是 ”項(xiàng)目中的項(xiàng)目 ” Main Sources Of Variation ?Materials 材料 ?Methods 方法 ?Machines 機(jī)器 ?People 人員 ?Environment 環(huán)境 ?Measures 測量 Measurement systems are the most neglected 測量系統(tǒng)經(jīng)常被忽視 測量系統(tǒng):是用來對被測特性定量測量或定性評價(jià)的儀器或量具、標(biāo)準(zhǔn)、操作、方法、夾具、軟件、人員、環(huán)境和假設(shè)的集合;用來獲得測量結(jié)果的整個(gè)過程。 (MSA手冊第三版定義 ) Measurement System As A Process Cleanliness Temperature Dimension Weight Corrosion Hardness Conductivity Density Sequence Timing Positioning Location Setup Preparation Cleanliness Temperature Design Precision Calibration Resolution Stability Wear Cleanliness Vibration Atmospheric pressure Lighting Temperature Humidity Complianceprocedure Fatigue Attention Calculation error Interpretation Speed Coordination Vision Knowledgeinstrument Dexterity People Environment Measurement Error Method Material Machine Components Of Measurement Error ? Resolution/Discrimination 分辨率 ? Accuracy (bias effects) 準(zhǔn)確度(偏離) ? Linearity 線性 ? Stability (consistency) 穩(wěn)定性(一致性) ? Repeatability (Precision) 重復(fù)性(精度) ? Reproducibility (Precision) 再現(xiàn)性(精度) Each ponent of measurement error can contribu