【正文】 The hook of main crane slowly drops, puts down the equipment slowly and smoothly for adjustment, location and ，將設備放下。當設備達到豎直 狀態(tài)且主吊車運行良好后，移去輔助吊車吊索具 Main crane lift the equipment to a height slowly, turn and /or adjust the boom to lift the equipment into installation position。確認吊車能夠安全操作后，正式吊裝：主吊車緩慢起吊，輔助吊車配合，將設備翻轉(zhuǎn)豎立。兩臺吊車同時起吊 將設備卸下 ； Trial rigging: After confirming each part are connected reliably, main and tailing cranes synchronize to lift the equipment about 200~500mm, hold the height about 5 minutes and check the stability of the crane, reliability of the brake, the weight balance, connection firmness of lifting accessory and so on。 注意??！ 每次吊車作業(yè)，需取得吊裝作業(yè)許可（見本文件“附件 6 –吊裝作業(yè)許可”） The cranes and truck enter the site one by one .起重機與設備運輸拖車相繼進 設 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 19 /36 入施工現(xiàn)場。 ? Small equipment can be lift to its location by multiroller, trolley roller, chain block, or winch. 小型設備吊裝采用多輪小車，倒鏈，卷揚機等 。 立式設備吊裝：通常 采用兩臺吊車起吊，配合翻轉(zhuǎn)設備到豎立狀態(tài)，然后再由主吊車吊到就位位置 ? Heavy horizontal equipment shall be lift to its location directly by one crane。 After an evaluation of safety, economic etc., the integral lifting method can also be taken for large/high equipment, such as ladder, platform assembled to equipment and connected lines. And insulation and painting work can be finished at ground so that it can be lifted into position at one 、經(jīng)濟等綜合評估后，高大工件的吊裝也可采用整體組合吊裝，例如設備上附設的梯子、平臺、管線的組裝，以及保溫和油漆等作業(yè)，可在地面完成后一次吊裝就位吊裝工藝流程 Collective rigging shall be considered where equipment delivery, construction schedule and site conditions allowed, to improve productivity. 在設備運輸，施工進度及現(xiàn)場條件允許的情況下應該考慮在同一位置吊裝多臺設備 ，以提高效率。 Heavy equipment rigging shall ply with equipment delivery schedule to 設 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 17 /36 minimize site storage and secondary handling. Generally, heavy equipment shall be transported to rigging site and rigged to its position directly. 重型設備吊裝應該和設備的到貨一致，從而降低現(xiàn)場的儲存和二次倒運。 完成并簽發(fā)所有合適的檢查表和安全許可證 Check the placement of all banners and barricades that define the safety boundaries of the work area。 Review safety item such as weather concerns, plant activity, escape routes, contingency plants, and locations of fighting and personnel safety equipment。 PreLift Review 吊裝前審核 Immediately prior to any Heavy Lifting Activity, a meeting shall be held involving all participants to fulfill the following functions: 在 任何重型 設備吊裝前，應該召集所有的參與者開一次會議，協(xié)商完成以下任務： Review the procedures, requirements, and details specified in the work plans and drawings。 設 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 16 /36 ? Wind: crane operation shall cease whenever the wind speed exceeds 10 meters per second, consideration shall be given to the wind speed when lifting materials or equipment that has a large surface area to light weight ratio。 coordination of cranes working in close proximity to each other needs particular attention / close monitoring。 If it is absolutely necessary to perform a lift, BAYER HSE personnel are to be ：起重機駕駛－起重機駕駛員不能進行吊裝作業(yè)，除非有車輛指揮員引導， 否則也不要移動起重機。 照明、消防及臨時應急設備 ? Fix the lifting route: keep the route unblocked, and identify whether it is necessary to reserve the passageway。 輔助設施 ? Equipment cleaning of construction area 施工區(qū)域清理。 熟悉現(xiàn)場條 件和氣候 ? Equipment foundation data and foundation check. .設備基礎數(shù)據(jù)及基礎檢查 Site preparation work 現(xiàn)場準備工作 ? Construction work in place to be used by crane setting: the set place of the crane shall be determined considering the lifting of other near equipment to reduce ground preparation work。如果道路沒有達到要求，道路將被加固或加寬，吊裝運輸完后應該恢復 ? Survey and verify the area to be used by the crane: crane set area has been treated, ground bearing capability meets requirement, the channel to be use pass equipment in concrete floor and steel platform are smoothness。 Main Tools List 主要工具清單 Description 名稱 Spec. 規(guī)格 Type 型號 Qty. 數(shù)量 Unit 單位 Remark 備注 wirerope 壓制鋼絲繩扣 637+11670 ￠ 56mm6m 2 pc 根 wirerope 壓制鋼絲繩扣 637+11670 ￠ 56mm28m 2 pc 根 wirerope 壓制鋼絲繩扣 637+11670 ￠ 60mm4m 4 pc 根 Round Sling 圓形吊裝帶 R0420 2 pc 根 10m Round Sling 圓形吊裝帶 R048 2 pc 根 12m Round Sling 圓形吊裝帶 R045 2 pc 根 8m Round Sling 圓形吊裝帶 R045 2 pc 根 12m Round Sling 圓形吊裝帶 R033 2 pc 根 10m Webing Sling扁平吊裝帶 W025 2 pc 根 10m Bow shackle 弓型卸扣 BX35T2 8 pc 個 Bow shackle 弓型卸扣 BX17T1 1/2 8 pc 個 Bow shackle 弓型卸扣 6 pc 個 Bow shackle 弓型卸扣 Chain block 手拉葫蘆 3T3m 3 pc 臺 Chain block 手拉葫蘆 3T6m 3 pc 臺 Chain block 手拉葫蘆 2T3m 3 pc 臺 Screw jack 螺旋千斤頂 16T 2 pc 臺 Screw jack 螺旋千斤頂 5T 1 pc 臺 Site Preparation 現(xiàn)場準備 Site verification 現(xiàn)場確認 ? Survey and determine transportation route, verify road bearing capability and road conditions. If the road can not conform to the transportation requirement, the road shall be hardened or widened, which shall be cleaned and restored 設 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 15 /36 after pletion of construction。不合格的設備應該被做上標示并且撤離現(xiàn)場。吊裝機具，索具及材料運往現(xiàn)場應該指定存放位置，并由專人進行檢查，接受和保管 Rigging equipment (ropes, slings, shackles, spreader bar, hooks, etc.) shall be visually inspected prior to each major lift。合格的才可以出庫。 Equipment Preparation 吊裝機具準備 Before Exwarehouse of rigging machineries, confirm its technical functionality, if necessary make a disassembly for check. Only the receivable one can be exwarehoused. After exwarehouse, the safety man shall make a mark on it showing the specification, type and used position。 RIGGING ENGINEER A Graduate engineer who is trained and experienced in the methods and the means to evaluate and design transportation and lifting plans 吊裝工程師： 培訓過的，在評估和設計運輸、吊裝