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Checklist Overview:C1 Does the QMSystem cover methods and procedures for identification and fulfillmentof customer requirements? 質(zhì)量管理體系是否覆蓋了識別和履行顧客要求的方法和程序?C1a Does the supplier have a documented quality system? (. manual, procedures, practices) 是否有一個文件化的質(zhì)量體系(如質(zhì)量手冊、程序文件、慣例)?C2 Does the supplier have a continuous improvement program for product and pro。 Test reports 實驗報告 Environmental simulation testing. 環(huán)境模擬試驗 Functional testing 功能試驗 How do you transfer knowhow from prototype production to preseries and series production?如何完成從樣件生產(chǎn)到小批量到大批量生產(chǎn)的技術轉化? Examples: 舉例: Does the control plan for prototypes indicate special characteristics?樣件的控制計劃是否指出特殊特性? Are parameters for mass production verified during prototype production?在樣件生產(chǎn)期間是否驗證了量產(chǎn)參數(shù)? development and review of control plans. 開發(fā)和控制計劃評估B5Does a prototype program exist which refers to customer specific requirements and includes Project documentation?涉及到顧客特殊要求的是否有樣件計劃,是否文件化? Comments: 注解: development/finalization and monitoring of special characteristics, 特殊特性的開發(fā)/確定和監(jiān)測 Is the supplier able to cooperate with the customer to develop inspection procedures andstandards? 供應商是否能同顧客合作開發(fā)檢查程序和標準? Is there a process or procedure describing the crossfunctional approach for product andprocess development? 是否有流程或程序來描述產(chǎn)品和過程開發(fā)使用的跨功能的方法? nonconformity costs 非符合性成本B4Is there a process to involve internal and external partners into the engineering of both product and process?是否有流程在產(chǎn)品和過程工藝中吸納外部和內(nèi)部的伙伴參加?Comments: 注解。 rework, 返工 scrap rate, 廢品率 Quality situation 質(zhì)量狀況 Productivity 生產(chǎn)率并貫穿在整個標桿管理過程中。 Is there a process or procedure for benchmarking? 是否有標桿管理的流程或程序? CAM, CAQ Plants, tools, production/testing equipment, auxiliary tools, laboratory equipment 工廠、工具、生產(chǎn)/試驗設備、輔助工具、實驗室設備 Qualified personnel 有資格的員工 Customer requirements 顧客要求 When requirements are altered the resources must be updated and the required plan made available.當要求改變時,資源應進行更新并制定相應的計劃。 The required resources are to be determined and considered in the quotation phase.在報價階段,必須考慮并決定所需的資源。 FEA, The action of these resources must be scheduled 必須制定資源的預算計劃?Examples: 例如: The people for different customer projects must be named 對于不同的顧客項目,必須指定負責人。 Supplier should use design tools and test equipment so that the results can be used by DCX. 供應商應使用設計工具和實驗設備,以便結果能被用于DCX。 Installation trials 試裝 Crash tests 碰撞試驗 Loadbearing tests 承載實驗 POKA Yoke 防誤防錯 DOE 試驗設計 QFD Design change examples,設計變更舉例 Given 3D models and specifications can the supplier provide design alternatives? Given3D models and specifications can the supplier provide process alternatives? 如給出3D模型和規(guī)范,供應商能否提供設計方案? B2aDoes the supplier have the capability to design product from the specifications provided by the customer? 供應商是否有能力按照顧客提供的規(guī)范進行產(chǎn)品設計?Comments: 注解: external laboratory matrix 外部的實驗室矩陣圖B2Are new product ideas and new process technologies evaluated and implemented according to the standards of automotive series production? 是否按照汽車工業(yè)連續(xù)生產(chǎn)來評估和執(zhí)行新產(chǎn)品構想和新產(chǎn)品工藝?Comments: 注釋:The procedure serves to identify and to estimate the potential danger, which arises from an incorrectly developed, manufactured and/or insufficient product description. If necessary, it must lead to decisions regarding actions to be taken.這個程序適合于識別和評估由于不正確的開發(fā)、制造和/或不充分的產(chǎn)品描述所造成的潛在的風險。 research facilities, 研究手段 Physical test facilities, 物理實驗設備 Correlation with national/international standard? 是否與國家/國際標準相關? Is there a process for analyzing 3rd party laboratory reports? 有分析第三方實驗報告的流程嗎? Can the supplier39。 Are the customer specific requirements included in the control plan? 客戶的特殊要求是否包括在控制計劃中?Examples: 例如: This plan must include prototype – SO (Null Series) and series production.該計劃應包括樣件、試生產(chǎn)和量產(chǎn)三個階段。 This plan must cover the levels system and subsystem, part and/or material, including outsourced processes. 該計劃必須要包括各個級別的總成和分總成、零件和/或材料,還包括外部加工過程。 reference the PFMEA 參考PFMEAB1cDoes the supplier use a documented control plan in the manufacturing process? 在制造過程中,供應商是否運用文件化的控制計劃?Comments: 注解。 reference the control plan, 參考控制計劃 Are special characteristics identified for all ponents? 是否所有部件都確定了特殊特性?Examples: 例如: The process must define how to handle the customer standardization for special characteristics (DS, DZ for MCG+CVD, S + D for CG). 程序必須要明確如何處理顧客對特殊特性的標準化要求。 Special Characteristics are defined out of D, P FMEA and or from customer requirements. 特殊特性的確定,基于DFMEA、PFMEA和顧客要求。 Investigations of environmental patibility and disposal and resulting actions. 環(huán)境兼容性調(diào)查、處置和因而發(fā)生的活動。 Installation trials 試裝配 Crash tests 碰撞實驗 Loadbearing tests承載實驗 FEA FMEA, FMT flow charts, 流程圖 APQP minutes, APQP記錄 Are the results recorded and reviewed with the customer? 是否記錄結果并同顧客一起進行評審?Examples: 舉例。 Does a process development exist and are the results considered in process engineering?是否有過程開發(fā),過程設計中是否考慮開發(fā)結果? Check for assessment processes, quality gates, deliverables 檢查評估過程、質(zhì)量門、交付Checklist Overview:B1 Are the necessary methods and tools for risk assessment, error prevention and confirmation of lifetime/endurancerun characteristics applied to new products and process technologies? 對于新產(chǎn)品和過程工藝,是否有必要的方法和工藝被應用于風險評估,錯誤預防和壽命/耐久性參數(shù)確認?B1a Does the supplier use advanced quality planning (., design and process FMEAs , timing charts)?供應商是否運用先期質(zhì)量策劃(如設計FMEA、過程FMEA、時間表)?B1b Is there a process for identifying special characteristics? 是否有特殊特性識別流程?B1c Does the supplier use a documented control plan in the manufacturing process? 在制造過程中供應商是否運用文件化的控制計劃?B1d Does the supplier have laboratory facilities for the types of modities for which they are being considered?供應商是否有實驗設備為正有意向開發(fā)的產(chǎn)品進行實驗?B2 Are new product ideas and new process technologies evaluated and implemented according to the standards of