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Failure Mode Effects Analysis(FMEA)Abbr. Version DTQSNPQ July 2023FAILUREn What’s the failureu Failure classu Failure occurrencen What’s the reason for failure2Proprietary Material of Duracell Global Business Management GroupQuestions?FAILURE3Proprietary Material of Duracell Global Business Management GroupFailure Mode Effects Analysisn FMEAu A systematic group of activities intended to:l Recognize the potential failure(s) of a product or process and the severity of effect of that failure(s).l Identify critical characteristics.l Rank order potential design and process deficiencies.l Identify actions that can eliminate or reduce the chance of the potential failure from occurring and reaching the customer.l Document the process.4Proprietary Material of Duracell Global Business Management GroupFMEA Purposen To eliminate the cause of failure… if this is not possiblen reduce how often the failure occursn improve the ability to detect the failure before it reaches the customer5Proprietary Material of Duracell Global Business Management GroupFMEA History and Typesn Historyu 50’ Fighter Plane Designu 60’ Apollo Planu 70’ Automobile/Medical Instrumentu 80’ Microelectronicu 90’ QS9000, ISO9000n Typesu DFMEAu PFMEA6Proprietary Material of Duracell Global Business Management GroupProcess FMEA Form7Proprietary Material of Duracell Global Business Management GroupProcess FMEA FlowTeam SelectionCalculateRisk NumbersDefine ProcessDetailFailure ModeCausesEffectsBuildPareto ChartDevelopRemendedActions8Proprietary Material of Duracell Global Business Management GroupProcess FMEA FlowTeam SelectionCalculateRisk NumbersDefine ProcessDetailFailure ModeCausesEffectsBuildPareto ChartDevelopRemendedActions9Proprietary Material of Duracell Global Business Management GroupProcess FMEATeam Selectionn Cross Functional and Multilevelu Operators, Mechanics, Engineers, Leadersu Team Leader Designatedl Remended to be Process Owneru Must be Empowered to implement actions