【正文】
ORA failure to meet an imposed requirement on a single quality characteristic or a single instance of nonconformance to the specification 未與規(guī)范相一致的輸出機率 ﹔ 或失敗與單個品質(zhì)特征上的強制要求相一致或與規(guī)范不一致的單個的情況6. DPUDefects per Unit the number of defects counted, divided by the number of ‘products’ or ‘characteristics’ (units) produced. 每臺整機的缺陷 計算缺陷的數(shù)量, “產(chǎn)品 ”或 “特征 ”分號。然而, “內(nèi)部 ”顧客敢是很重要的,內(nèi)部 GEL“人員 ”從內(nèi)部 “供應(yīng)商 ”處收到媒介的或內(nèi)部的產(chǎn)品或服務(wù)。 t Receive detailed training to improve data collection, analysis and problem solving capabilities 受到詳細的培來改善收集的資料,分析解決問題的能力t Incorporate . principles into daily functional work 原則合并入日常功能作業(yè)t Assist Black Belts in pleting sections of their projects Black Belts參與完成他們的項目部分 t Will be readytrained as the first round of Black Belts pletes their two year assignments readytrained 做為 Black Belts完成他們的 2年分配的第一輪 Six Sigma System系統(tǒng) Green Belts53Management is responsible to help drive the total employee population to a higher level of problem solving proficiency 管理是負責(zé)幫助推動全體的職員解決高層問題熟練程度t Identifies candidates for Black Belt appointment and Green Belts (including themselves) through training 確定 Black Belt指定的候選人, Green Belts( 包括他們自己)通過培訓(xùn)t Demonstrates high enthusiasm to keep Six Sigma moving forward 表明高度的積極性 6 Sigma繼續(xù)保持前進 t Asks the right questions to all employees to assure the discipline of Six Sigma and its tool kit are properly and fully exploited 要求所有的職員履確保恰當并完全地采用了 6 Sigma的規(guī)程及其工具箱t Drives the broad use of Six Sigma methods and tools, including FMEA, DOE, SPC, etc 推動 6 Sigma方法及工具使用的寬廣性,包括 FAMEA, DOE, SPC, 等Six Sigma System Management管理54The Role of Measurement 測量任務(wù)222。 Champions 支持者The Right roadmap and tools路標及工具187。 Rolled Throughput Yield187。 OthersAffected by ProjectOutlines:概要Procedures for Making Changes。Control Limits實時程序結(jié)果,趨勢,控制范圍Employees,Documented Proc. Learning Events職員,記錄產(chǎn)品學(xué)習(xí)過程的証明ControlSix Sigma RoadMap 7 Control控制 Outlines:概要:Indicators to Monitor。 If Not, What Corrections to Make 指出是否期望程序運作(無法控制) ﹔ 如果否,做什么樣的改正。 Sigma Score分數(shù)Cp Pp Cpk Ppk Generates/Determines 產(chǎn)生 /決定Gather HistoricalData or Sample(Size Subgroup)DetermineCost of Quality 決定品質(zhì)費用Review Internal External Costs審核內(nèi)外成本Potential Benefits 潛在的利益Analytical Tools 分析使用設(shè)備Minitab Trends Behaviors in KPIV/KPOV relationships KPIV/KPOV關(guān)隙之間的趨勢&特點Measure測量Analyze分析Applies throughout 貫穿全部Six Sigma RoadMap 2 Measure Analyze 45 ANOVA變量分析Generates/Determines產(chǎn)生 /決定Answers:Difference in Means?One Variable (Factor)Multiple TypesVariables Data可變數(shù)據(jù) Correlation Regression 相關(guān)&衰退This pletes the Characterize phaseconfirming which Input Variables most directly affect the Output Variables:Move on to Optimize Settings or Procedures 該項是完善輸入值幾乎影響輸出值的特征階段的確認:繼續(xù)優(yōu)化 設(shè)置或程序For pairs ofcontinuousData Variables有關(guān) 一對持續(xù)可變數(shù)據(jù)Answers:If know X。Before/After。 Achieve breakthroughs in Rolled Throughput Yield (RTY), COPQ, Cycle Time, Inventory and Capacity 在 RTV, COPQ, 周期,總量及產(chǎn)量達成突迫Effective Controls有效控制有效控制187。每處不良花費的時間及金錢Shrinkage (scrap)收縮(報廢)收縮(報廢)Rework返工返工Hidden FactoryNOTOKOperation操作操作Inputs輸入輸入 Inspect檢驗檢驗 FinalYield總產(chǎn)量總產(chǎn)量OKTime, cost, people 時間,費用,人員98% Customer Quality顧客品質(zhì)顧客品質(zhì)33First Pass Yield vs. Rolled Throughput Yield 初次通過產(chǎn)量對 Rolled生產(chǎn)量Scrap報廢報廢98% Customer Quality顧客品質(zhì)顧客品質(zhì)Rework返工返工Hidden FactoryNOTOKYield After Inspection 檢驗后產(chǎn)量Operation操作操作Inputs輸入輸入 Inspect檢驗檢驗 Final Yield 總產(chǎn)量總產(chǎn)量 =OK34First Pass Yield vs. Rolled Throughput YieldFinal QA Yield ignores the hidden factory. It is a function of inspection and 終 QA產(chǎn)量忽視了 Hidden Factory。 Capacity容量Six Sigma focuses on:6 Sigma集中在:187。 Quantified, and量化187。3?1)15Sigma is a statistical unit of measure that reflects process capability. The sigma scale of measure is perfectly correlated to such characteristics as defectsperunit, partspermillion defective, and the probability of a failure/error. Sigma為一個統(tǒng)計測量的整機反映了工序能力。 Fosters a mon language and cooperation 促進培養(yǎng)共同語言及合作 187。 Neglected due to difficulty and discipline 忽略的原因應(yīng)歸于培訓(xùn)的難度但是Worldwide petition 世界競爭187。16 Sigma 導(dǎo)言導(dǎo)言??6?1Module Objectives課程目的To learn the systematic approach to Six Sigma problem solving 系統(tǒng)的學(xué)習(xí)來接近6 Sigma解決問題D before M before A before I before CSix Sigma 集中 : Black Belt, Green Belt,管理 To understand how you will be affected by the incorporation of Six Sigma methodology in your anization. 來了解在您的團體中 6 Sigma 的方法學(xué)的結(jié)合會給你您帶來怎樣的影響。 Makes neglect dangerous 忽略任何事情將會是很危險的Computing resources 計算資源187。 Uses statistical tools for significant process capability improvement 使用統(tǒng)計設(shè)備于重要的工序能力改進187。測量 Sigma的標準與此特征完全有著相互關(guān)系,如 defectsperunit, partspermillion defective, 及失敗 /錯誤的可能性。 Eliminated or reduced by control or prevention 控制或預(yù)防消除或降低19The Nature of Variation 自然差異Variation (inconsistency) degrades performance 降低差異 (矛盾 ) Variation buffers:差異緩沖:187。 Variation due to process歸于程序的差異187。 其為檢驗預(yù)防的功能,26% is not 98% ... why not?26%而不是而不是 98%…… 為什么?為什么?Process1 2 390%Yield產(chǎn)量產(chǎn)量75%Yield產(chǎn)量產(chǎn)量40%Yield產(chǎn)量產(chǎn)量 =Rolled Yield 68 % 27 %98%Yield產(chǎn)量產(chǎn)量426 %98%Yield產(chǎn)量產(chǎn)量Final QA Yield 最終 QA產(chǎn)量Rolled Throughput Yield = RTY = Yield1 x Yield2 x Yield3 x Yield435DMAICPurpose目的目的1