【正文】 R, Control or datum surfaces/locators for function gages and equipment, Feasibility/patibility with industry standards審查圖面中有關(guān)尺寸 , 配合 , 功能 , 耐久 , 政府安全法規(guī) , 管制量具基準(zhǔn)及定位 , 產(chǎn)業(yè)標(biāo)準(zhǔn)的可行性及一致性 ? Compatibility of math data with twoway munications數(shù)學(xué)數(shù)據(jù)的一致性 , 雙向溝通 65 Customer or Supplier Engineering Specifications客戶或組織工程規(guī)範(fàn) ? Review and understand controlling specifications審查並理解規(guī)範(fàn) ? Identify functional, durability and appearance requirements鑑別功能 , 耐久及外觀要求 ? Should define: Sample size, Frequency, Acceptance criteria定義抽樣數(shù) , 頻率及允收標(biāo)準(zhǔn) ? Otherwise, determined by supplier and included in ? control plan功能 , 耐久否則由組織自己決定並規(guī)定於 CP內(nèi) 66 Material Specifications 材料規(guī)格 ?Review material specifications for special characteristics, Physical properties, Performance, Environmental, Handling, Storage審查材料規(guī)格規(guī)定已釐清物性 , 性能 , 環(huán)境 , 搬運(yùn)及儲(chǔ)存 ?Include in Control Plan規(guī)定於 CP內(nèi) 67 Drawing and Specifications Changes 規(guī)格圖面變更 ?Change control requirement applies適用變更管制要求 ?Ensure proper munication確保適當(dāng)溝通 ?QS 9000 Element ?Document and data Control? applies (requires a Change Control system)適用 QS9000 之要求 68 New Equipment, Tooling and Facilities Requirements 新設(shè)備 , 工模具及設(shè)施要求 ? Preliminary identification of new equipment, tooling and facilities鑑別新設(shè)備 , 工模具及設(shè)施要求 ? Address these items on the timing chart將這些項(xiàng)目註記於時(shí)間表 ? Address capability requirements註明能力要求 ? Establish delivery times明訂交貨時(shí)間 ? Complete check list in AIAG APQP amp。 Effects Analysis (SFMEA) See AIAG’s APQP amp。 DFA)製造性及裝配設(shè)計(jì) ? Design Verification Plan amp。SC 30 Semiconductor Supplement 半導(dǎo)體補(bǔ)充件 ? Quality Planning ? During the advanced quality planning processes, the supplier shall include all processes from the ining material through shipping and warehousing 從進(jìn)料到出貨及倉(cāng)儲(chǔ)都要包括 ? Failure Mode and Effects Analysis and Control Plan documents shall include these processes. FMEA/ CP 要考慮 /包括所有製程 ? ? The Intent:The supplier shall *consider* all processes. But does it mean that all process shall be included in the FMEA and Control Plan?包括所有製程 ? 31 APQP Manual : 1995 ? Overview ?“A control plan is a written description of the system for controlling parts and processes” ?“In effect, the Control Plan describes the actions that are required at each phase of the process including receiving, inprocess, outgoing, and periodic requirements to assure that all process outputs will be in a state of control” 描述個(gè)階段所需的各項(xiàng)管制以確保期為管制狀態(tài) 32 Concern Resolution 問(wèn)題的解決 ?Design or Process concerns 設(shè)計(jì)或過(guò)程問(wèn)題 ?Responsibility matrix 職責(zé) ?Disciplined problem solving methods 解決問(wèn)題的手法 ?Use analytical techniques (*as appropriate) (See AIAG?s APQP amp。 Engineering, QA manager, product engineer 18 Customer and Supplier Involvement 客戶及廠商的參與 ? Customer may initiate the planning process 由客戶啟動(dòng)計(jì)劃過(guò)程 ? Supplier has the obligation to establish crossfunctional team to manage process 廠商有義務(wù)建立跨功能小組來(lái)管理過(guò)程 ? Supplier should expect the same performance from their subcontractors 廠商應(yīng)要求其供應(yīng)商有相同表現(xiàn) 19 Simultaneous (Concurrent) Engineering 同步工程 ? Requires crossfunctional team participation需要跨功能小組參與 ? Replaces prior system of sequential phases 取代過(guò)去順序式的做法 ? Expedite new product introduction 加速新產(chǎn)品導(dǎo)入 ? APQP team ensures that other functions and teams plan and execute activities support mon goals 確保其他小組計(jì)劃並執(zhí)行支援活動(dòng) 20 Customer Requirements 客戶要求 ? Ways to Determine Customer Requirements 來(lái)源 ? Print 圖面 ? Purchase Request or Request for Quotation 採(cǎi)購(gòu)單 ? QFD Quality Function Deployment 品質(zhì)機(jī)能展開(kāi) ? Service Engineers 售服工程師 ? Verbal Communications 口頭溝通 ? Development Engineers 開(kāi)發(fā)工程師 ? Product Check List 查檢表 21 Base Documentation 文件 ?Critical Characteristics Matrix 特性矩陣 ?Process Flow Diagram 流程圖 ?Design FMEA ?Process FMEA ?Control Plan 22 Chicken or Egg 先有雞先有蛋 ? ? Which is First? Second? Third? Control Plan? Process Flow Diagram? Design FMEA? Process FMEA? Process Documentation (?Work? Instructions)? ? Why Does it Matter? 為何重要 23 Typical Automotive Trilogy Development 開(kāi)發(fā)三部曲 APQP Timeline Process Flow Diagram (Includes ALL Processes) Design FMEA Process FMEA (On ALL Processes) Critical Characteristics amp。 Management, All of Quality amp。 Goal 目標(biāo) Continuous improvement持續(xù)改善 Prototype Prelaunch Mass production LSL規(guī)格下限 USL規(guī)格上限 8 產(chǎn)品品質(zhì)規(guī)劃時(shí)序圖 原型試作 量試 概念啟始 認(rèn)可 規(guī)劃 計(jì)畫 認(rèn)可 產(chǎn)品研發(fā) 製程發(fā)展 製程研發(fā) / 驗(yàn)證 產(chǎn)品研發(fā) / 驗(yàn)證 計(jì)畫 /定義 研發(fā)守案 生產(chǎn) 生產(chǎn)階段 / 迴饋矯正 產(chǎn)品 / 製程 驗(yàn)收 產(chǎn)品 /製程驗(yàn)收 生產(chǎn)計(jì)畫 迴饋與矯正 量產(chǎn) 9 QS 9000 APQP Involves: QS 條文與 APQP的關(guān)聯(lián)性 ? Management Responsibility ? Quality System ? Contract Review ? Design Control ? Document and Data Control ? Purchasing ? Process Control ? Inspection 10 QS 9000 APQP Involves: ? Inspection, Measuring and Test Equipment ? Inspection and Test Status ? Control of Nonconforming Product ? Corrective Action ? Handling, Storage, Packaging and Delivery ? Quality Records ? Training ? Servicing ? Statistical Techniques 11 Each APQP is Unique 每一 APQP都是獨(dú)一無(wú)二的 ? Because of product and program differences 產(chǎn)品及計(jì)劃不同 ? Timing and sequence are dependent upon customer needs and expectations 依客戶需求及期望展開(kāi)時(shí)間及順序 ? Product plexity 產(chǎn)品複雜性 Stamping 沖壓 Subassembly 組立 ? New 新產(chǎn)品 ? Modification 設(shè)變 12 Progressive Fundamentals 成功的基礎(chǔ) ? KEY** Organize a CrossFunctional TEAM 組成跨功能小組 ? Define the scope 定義範(fàn)圍 ? Teamtoteam munications 組對(duì)組溝通 ? Training 訓(xùn)練 ? Simultaneous (concurrent) engineering 同步工程 ? Control Plan Phases 控制計(jì)劃階段 Prototype, PreLaunch, Production ? Concern resolution 解決問(wèn)題 ? Includes analytical techniques 分析的技術(shù) 13 Team Organization ? Crossfunctional 跨功能小組