【正文】 ments must precisely link to your process documentation (work instructions or however your pany addresses this issue)三部曲文件與製程文件的連接 25 The Control Plan 管制計劃 ? A Control Plan is a written description of systems for parts and processes 是一文件化的描述零件及過程系統(tǒng) ? Process Dominated 過程導向 ? Prototype 原形 *A Design Output 是一設(shè)計輸出 ? Used During Prototype Build, Dimensional Measurements, Material and Performance Tests 於原形階段使用 , 包括尺寸確認 , 材質(zhì)及功能測試 ? PreLaunch 量試 ? Update After Prototype and Before Production 於原形階段之後量產(chǎn)之前使用 ? Production 量產(chǎn) ? Comprehensive, Process Controls, Test and Measurement Systems Used, Reaction Plan, Sampling Plans, SPC Requirements 包括完整的製程管制 , 測試及量測系統(tǒng) , 應(yīng)變計劃 , 抽樣計劃 , SPC 26 QS9000:1998 FMEAs ? Quality Planning ? Process Failure Mode and Effects Analysis (Process FMEAs) ? Process FMEAs shall consider all special characteristics. Efforts shall be taken to improve the process to achieve defect prevention rather than defect detection. Certain customers have FMEA review and approval requirements that shall be met prior to production part approval (see customer specific pages). Refer to the Potential Failure Mode and Effects Analysis reference manual. 所有特殊特性都要包括 , 預防勝於偵測 27 QS9000:1998 Control Plans ? Quality Planning ? The Control Plan ? Suppliers shall develop Control Plans at the system, subsystem, ponent and/or material level, as appropriate for the product supplied. 包括系統(tǒng) ,子系統(tǒng) , 零件及材料 ? The Control Plan requirement enpasses processes producing bulk material (., steel, plastic resin, paint) as well as those producing ? The output of the advanced quality planning process, beyond the development of robust processes, is a Control Plan. Control Plans may be based on existing plans (for mature products and capable processes). New plans are required when products or processes differ significantly from those in current production. APQP的輸出是管制計劃 , 可基於現(xiàn)有計劃 , 當產(chǎn)品或過程有明顯差異時 , 應(yīng)有新計劃 28 QS9000:1998 Control Plans ? Quality Planning ? The Control Plan (continued) ? The Control Plan shall cover three distinct phases as appropriate: 應(yīng)包括三階段 ? Prototype 原形 a description of the dimensional measurements and material and performance tests that will occur during Prototype build. Supplier shall have prototype control plans when required. 當有客戶要求時 Prototype CP 要有 ? Prelaunch量試 a description of the dimensional measurements and material and performance tests that will occur after Prototype and before full Production. ? Production 量產(chǎn) a prehensive documentation of product/process characteristics, process controls, tests, and measurement systems that will occur during mass production. 29 QS9000:1998 Quality Planning ? Suppliers shall establish crossfunctional teams to develop Control Plans . 應(yīng)建立跨功能小組以發(fā)展管制計劃 Develop FMEA 發(fā)展 FMEA Establish Actions to reduce RPN 提出行動以降低 RPN Develop CCamp。SC 30 Semiconductor Supplement 半導體補充件 ? Quality Planning ? During the advanced quality planning processes, the supplier shall include all processes from the ining material through shipping and warehousing 從進料到出貨及倉儲都要包括 ? Failure Mode and Effects Analysis and Control Plan documents shall include these processes. FMEA/ CP 要考慮 /包括所有製程 ? ? The Intent:The supplier shall *consider* all processes. But does it mean that all process shall be included in the FMEA and Control Plan?包括所有製程 ? 31 APQP Manual : 1995 ? Overview ?“A control plan is a written description of the system for controlling parts and processes” ?“In effect, the Control Plan describes the actions that are required at each phase of the process including receiving, inprocess, outgoing, and periodic requirements to assure that all process outputs will be in a state of control” 描述個階段所需的各項管制以確保期為管制狀態(tài) 32 Concern Resolution 問題的解決 ?Design or Process concerns 設(shè)計或過程問題 ?Responsibility matrix 職責 ?Disciplined problem solving methods 解決問題的手法 ?Use analytical techniques (*as appropriate) (See AIAG?s APQP amp。 Effect Diagram 魚骨圖 ? Characteristics Matrix 特性矩陣 ? Critical Path Method 關(guān)鍵路徑法 ? Design of Experiments (DOE)實驗計劃法 ? Design for Manufacturability amp。 DFA)製造性及裝配設(shè)計 ? Design Verification Plan amp。R Chrysler amp。 Effects Analysis (SFMEA) See AIAG’s APQP amp。R Ford amp。R, Control or datum surfaces/locators for function gages and equipment, Feasibility/patibility with industry standards審查圖面中有關(guān)尺寸 , 配合 , 功能 , 耐久 , 政府安全法規(guī) , 管制量具基準及定位 , 產(chǎn)業(yè)標準的可行性及一致性 ? Compatibility of math data with twoway munications數(shù)學數(shù)據(jù)的一致性 , 雙向溝通 65 Customer or Supplier Engineering Specifications客戶或組織工程規(guī)範 ? Review and understand controlling specifications審查並理解規(guī)範 ? Identify functional, durability and appearance requirements鑑別功能 , 耐久及外觀要求 ? Should define: Sample size, Frequency, Acceptance criteria定義抽樣數(shù) , 頻率及允收標準 ? Otherwise, determined by supplier and included in ? control plan功能 , 耐久否則由組織自己決定並規(guī)定於 CP內(nèi) 66 Material Specifications 材料規(guī)格 ?Review material specifications for special characteristics, Physical properties, Performance, Environmental, Handling, Storage審查材料規(guī)格規(guī)定已釐清物性 , 性能 , 環(huán)境 , 搬運及儲存 ?Include in Control Plan規(guī)定於 CP內(nèi) 67 Drawing and Specifications Changes 規(guī)格圖面變更 ?Change control requirement applies適用變更管制要求 ?Ensure proper munication確保適當溝通 ?QS 9000 Element ?Document and data Control? applies (requires a Change Control system)適用 QS9000 之要求 68 New Equipment, Tooling and Facilities Requirements 新設(shè)備 , 工模具及設(shè)施要求 ? Preliminary identification of new equipment, tooling and facilities鑑別新設(shè)備 , 工模具及設(shè)施要求 ? Address these items on the timing chart將這些項目註記於時間表 ? Address capability requirements註明能力要求 ? Establish delivery times明訂交貨時間 ? Complete check list in AIAG APQP a