【正文】 塊化結(jié)構(gòu) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices PCD Reamer 2 tooth 4 tooth IT 7 216。 – 216。 – 216。 – 216。 – Constructional structure 安裝結(jié)構(gòu) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices PCD Reamer Workpiece: Alu Feable alloy Machine: BAZ Diameter.: 8 H8 Hole Length: 24 mm Quality: Ra max. Cutting material: PKD ASG: 1101 (Stirnschnitt) Cutting data: Quality: Ra – Tool life: 80 000 Holes 2Km Reason: Quality Tool: PCD Standard reamer Adaptor: Cylinder shank Hydraulic extension chuck ? High speed 高效 ? Large number of hole 大批量孔加工 ? Economy 經(jīng)濟(jì) Vc fz th = = = 163 m/min mm s Application 應(yīng)用 Task 加工任務(wù) Solution 解決方案 Benefits for 客戶受益 Advantage 優(yōu)勢 KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DAH174。 Adjustable adaptor Compensation runout 跳動(dòng)補(bǔ)償 ! ? Correction of runout and misalignment 糾正主軸跳動(dòng)誤差和錯(cuò)位偏差 ? 181。m exact adjusting μ級精度調(diào)整 ? Precise adjustment on the Machine 在機(jī)床上精確調(diào)整 ? Easy, problemfree in the handling 操作簡單 ? Stable structure 結(jié)構(gòu)穩(wěn)定 ? High process security with tool‘s concentric running 刀具良好的跳動(dòng)保證了工藝的穩(wěn)定性 Characteristics 特點(diǎn) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DAH174。 Adjustable adaptor DAH174。 Adapter 刀柄 Intermadiate connect 中間連接部件 HSK Form A B DIN 69883 SK Form AD/B DIN 69871 BT Form AD/B MAS 403 KOMET ABS174。 DAH174。 Hydraulic chuck 液壓頭 DAH174。 with KOMET ABS174。 DAH174。 with ER 25 Sleeve 變徑套 Collet 彈簧夾套 Accessories 附件 Modular structure 模塊化結(jié)構(gòu) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DAH174。 Adjustable adaptor holder withDAH174。 connection 帶 DAH接口的刀桿 Assembling screw and spring washer 安裝螺釘和彈簧墊片 6 x Locking ring 鎖緊環(huán) Adapter with DAH174。 Flange 帶 DAH法蘭連接的刀柄 Thread pin for adusting 調(diào)整螺釘 Thread pin for the protection 保護(hù)螺釘 Constructional structure 安裝結(jié)構(gòu) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DAH174。 Adjustable adaptor Clear grinding surface thoroughly, dry and free of grease 徹底清潔連接面，保持干燥無油脂 Preload evenly with the 6 assembling screws( pressing the spring washer level) 裝配六個(gè)端面螺栓并對其預(yù)緊（將彈簧墊片壓平） ? Adjusting DAH174。 must in the machine spindle 調(diào)整必須在機(jī)床主軸 ? Tighten the screws crosswise, after fastening, fix the adjusting ring bu locking the setscrew 交叉鎖緊六個(gè)端面螺釘，然后鎖緊調(diào)整螺釘使調(diào)整環(huán)固定 Assemble 安裝 KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DAH174。 50HS Adjustable adaptor ? Little space requirement in the Tool change 換刀需求空間小 ? Simple handling 操作簡單 ? Highly precise change accuracy 高換刀精度 ? High force balance 動(dòng)平衡性好 ? Speed up to 25‘000 U/min 最高轉(zhuǎn)速可達(dá) 25000rpm ? For minimal lubrication (MLC) 可適用于微量潤滑 Compact structure 結(jié)構(gòu)緊湊 ! Characteristics 特點(diǎn) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DAH174。 50HS Adjustable adaptor Reducing sleeve for hydraulic extension clamping from 248。 3 to of 16mm 液壓減徑套直徑從 3到 16mm DAH174。 50 HS DIN 69883 – HSK 63 A DAH174。 50 HS DIN 69871 AD – SK 40 DAH174。 50 HS MAS 403 AD – BT 40 Constructional structure 安裝結(jié)構(gòu) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DAH174。 50HS Adjustable adaptor Tool shank diameter can up to 248。 20mm 刀桿最大夾持直徑達(dá) 248。 20mm Hydraulic clamping screw 液壓鎖緊螺釘 Adusting module 調(diào)整模塊 : 1 Adjusting ring 調(diào)整環(huán) 4 Adjusting screw 調(diào)整螺釘 Adaptor 刀柄 : SK 40。 HSK63。 BT 40 Constructional structure 安裝結(jié)構(gòu) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DAH174。 50HS Adjustable adaptor 4 Adjuting screw Adjusting ring ? using micrometer, center the indicator if possible on the gauge. 使用千分表，如果可能的情況下，盡量在磨制的基準(zhǔn)上進(jìn)行測量。 ? Running tool follow machining direction by hand,find the high point. 用手沿刀具的加工轉(zhuǎn)向旋轉(zhuǎn)刀具，找出最高點(diǎn)。 ? Bring the adjusting screw on the high point by Rotate the adjusting ring. 轉(zhuǎn)動(dòng)調(diào)整環(huán)，使一個(gè)調(diào)整螺釘在最高點(diǎn)位置。 ? Correct half of the runout error by ajusting screw, afterward continue ajusting 5 181。m more. 通過調(diào)整螺釘使刀具往反方向移動(dòng)跳動(dòng)誤差的一半，然后再多移動(dòng) 5 181。m ? Push back the tool at the center line by opposite adjusting screw. 對面螺釘再往回頂，使刀具回到中心位置。 ? Also adjuting other 2 screws like before. 同樣調(diào)整另外 2個(gè)螺釘。 ? In the end, adjusting the 4 screw set the tool runout error 2 181。m. 最終通過調(diào)整 4個(gè)螺釘使刀具跳動(dòng)小于 2 181。m Assemble 安裝 KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices Dihart Floating holder DPS ? Low cost 低成本 ? Long tool life 長壽命 ? Continuous machining results 加工質(zhì)量穩(wěn)定 ? Slim design 纖細(xì)結(jié)構(gòu)設(shè)計(jì) ? No wearing parts 無易損部件 Perfect reaming on lathe 在車床上高質(zhì)量鉸孔 ! Characteristics 特點(diǎn) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DPS Modular Structure ? Reliable function, also using the same cutting speeds and feed rate as normal. 結(jié)構(gòu)可靠，可使用如常規(guī)加工般的切削速度和進(jìn)給 ? Radial and angle pensation are constructional ensured by preset 徑向和角度補(bǔ)償是通過預(yù)先設(shè)置的間隙來保證 ? Maximum angle pensation 30‘ 最大角度補(bǔ)償 30‘ ? Radial clearance (not adjustable) 徑向間隙 (不可調(diào) ) ? Compact design, central coolant supply 結(jié)構(gòu)緊湊，中心內(nèi)冷供給 模塊化結(jié)構(gòu) KOMET GROUP GmbH – KOMET DIHART AG Specialized lecture standard devices DPS Constructional structure Angle pensation with spherical washer 通過球形墊圈實(shí)現(xiàn)角度補(bǔ)償 Radial pensation with clutch disk 通過連接墊片實(shí)現(xiàn)半徑補(bǔ)償