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on a program. 作為與項(xiàng)目中的內(nèi)、外部零件供方、工裝供方和設(shè)施供方共同工作的正式對(duì)顧客的承諾。 19 APQP Status Reporting ProcessSourcing Decision Expectations 選點(diǎn)決定的期望 ? All internal and external suppliers for a program are identified 項(xiàng)目所有的內(nèi)、外部供方已經(jīng)確定 ? Early sourcing target agreements are established and signed by appropriate areas 由適當(dāng)?shù)膮^(qū)域建立并簽署早期資源指標(biāo)協(xié)議 ? All nonQ1 suppliers are identified 所有非 Q1 供方已經(jīng)確定 ? Special arrangements for nonQ1 suppliers are identified 非 Q1 供方的特殊安排已經(jīng)確定 ? A program timeline, aligned to FPDS, is established from SI to J1 已經(jīng)建立了從 SI 到 J1 的、與 FPDS 一致的項(xiàng)目時(shí)間安排 110 APQP Status Reporting ProcessSourcing Decision Checklist 選點(diǎn)決定檢查清單 111 APQP Status Reporting ProcessCustomer Input Requirements 顧客輸入要求 ? The Customer Input Requirements element ensures that the program team appropriately assesses the potential manufacturing, process, and design issues early in the product development phase. 顧客輸入要求要素為了要讓項(xiàng)目小組,在產(chǎn)品開發(fā)階段適當(dāng)?shù)脑u(píng)估潛在的制造、過程和設(shè)計(jì)問題。 ? Customer Input Requirements are the design criteria and the program requirements necessary to initiate the APQP process. 顧客輸入要求是啟動(dòng) APQP 過程的必要的設(shè)計(jì)準(zhǔn)則和項(xiàng)目要求。 112 APQP Status Reporting ProcessCustomer Input Requirements Expectations 顧客輸入要求期望 ? Issues from surrogate ponents or plants are identified and addressed with product and manufacturing. 已經(jīng)識(shí)別了暫時(shí)代替的零部件或工廠的問題,并解決了生產(chǎn)和制造問題 ? Component targets and product assumptions are defined. 已經(jīng)定義了零部件指標(biāo)和產(chǎn)品假設(shè) ? Targets for TGW, TGR, Warranty, Useful Life Reliability, and Ining Quality are established. 已經(jīng)建立 TGW、 TGR、 保證、使用壽命可靠性和進(jìn)貨質(zhì)量指標(biāo) ? Capacity planning volumes are defined. 生產(chǎn)量策劃值已定義 113 APQP Status Reporting ProcessCustomer Input Expectations (Continued) 顧客輸入要求期望(續(xù)) System ponent designs and specifications should include: 系統(tǒng)部件設(shè)計(jì)和規(guī)范應(yīng)該包括: ? Product assumptions 產(chǎn)品假設(shè) ? Functional performance 性能表現(xiàn) ? Dimensions 幾何尺寸 ? Weight 重量 ? Material 材料 ? Reliability and quality goals 可靠性和質(zhì)量目標(biāo) 114 APQP Status Reporting ProcessCustomer Input Checklist 顧客輸入檢查清單 115 APQP Status Reporting ProcessCraftsmanship is an assessment of what the customer sees, touches, uses, hears, and smells. It affects design and manufacturing, and it improves the overall perception of value. 精致工藝是對(duì)顧客看到的、感覺到的、使用的、聽到的和聞到的評(píng)估。影響設(shè)計(jì)和生產(chǎn),并改進(jìn)全面感官的價(jià)值。 Craftsmanship 精致工藝 116 APQP Status Reporting ProcessCraftsmanship Expectations 精致工藝期望 ? Obtain Craftsmanship targets and objectives to develop Craftsmanship plans 獲得精致工藝 指標(biāo)和目標(biāo)以開發(fā)精致工藝計(jì)劃 ? Develop the Craftsmanship strategy 開發(fā)精致工藝戰(zhàn)略 ? Implement a plan to achieve Craftsmanship targets 實(shí)施計(jì)劃以達(dá)到精致工藝指標(biāo) ? Integrate plans to support the final Craftsmanship theme 整合各項(xiàng)計(jì)劃以支持最終精致工藝計(jì)劃 ? Ensure that the design and manufacturing processes ply with Craftsmanship strategy and plans 確保設(shè)計(jì)和制造過程符合精致工藝戰(zhàn)略和計(jì)劃 ? Identify and resolve Craftsmanship issues that arise 識(shí)別并解決發(fā)生的精致工藝問題 117 APQP Status Reporting ProcessCraftsmanship Checklist 精致工藝檢查清單 118 APQP Status Reporting ProcessTeam Feasibility Commitment 小組可行性承諾 The Team Feasibility Commitment element determines whether the proposed design can be manufactured within the program39。s guidelines and specifications. 小組可行性承諾要素確定了建議的設(shè)計(jì)是否能根據(jù)項(xiàng)目指南和規(guī)范進(jìn)行制造 The goals of this element are to verify that all of the: 本要素的目的是驗(yàn)證所有: ? Activities agree that they can produce the product within specifications. 活動(dòng)可以生產(chǎn)符合規(guī)范的產(chǎn)品 ? Feasibility concerns are resolved and necessary product and process changes are pleted before first production proveouts (1PP). 在第一預(yù)生產(chǎn)單元建立( 1PP) 前解決可行性問題和必要的產(chǎn)品和過程更改 . 119 APQP Status Reporting ProcessTeam Feasibility Commitment Expectations 小組可行性承諾期望 ? The program team must establish a formal feasibility process and document. 項(xiàng)目小組必須建立正式的可行性過程和文件。 ? Feasibilities are tracked and major feasibility concerns can be resolved before Production Trial Run. 在產(chǎn)品試生產(chǎn)前追蹤可行性,并解決可行性涉及的重要問題。 ? WERS and AIMS concerns are resolved, and the product can be manufactured to meet Cp/Cpk and tolerance requirements. 解決了 WERS 和 AIMS 設(shè)計(jì)的問題,可以在滿足 Cp/Cpk 和公差要求的情況下制造產(chǎn)品。 ? Suppliers and subsuppliers were part of the feasibility process. 供方和分承包方式可行性過程的一部分。 120 APQP Status Reporting ProcessTeam Feasibility Commitment Checklist 小組可行性承諾檢查清單 121 APQP Status Reporting ProcessModule Introduction 組成部分介紹 Product Design and Development 產(chǎn)品設(shè)計(jì)和開發(fā) 122 APQP Status Reporting ProcessProduct Design and Development 產(chǎn)品設(shè)計(jì)和開發(fā) Feedback Assessment Corrective Action 反饋、評(píng)估和糾正措施 Product Process Validation 產(chǎn)品與過程確認(rèn) Process Design Devel opment 過程設(shè)計(jì)和開發(fā) Product Design Development 產(chǎn)品設(shè)計(jì)和開發(fā) Prototype Build 樣件制造 Plan Define 計(jì)劃與定義 123 APQP Status Reporting ProcessElements 要素 ? Design FMEA 設(shè)計(jì) FMEA ? DVPR 設(shè)計(jì)驗(yàn)證計(jì)劃和報(bào)告 ? Subcontractor/Subsupplier APQP Status 分承包方 /分供方 APQP 狀態(tài) ? Drawings and Specifications 圖樣和規(guī)范 124 APQP Status Reporting ProcessDesign FMEA 設(shè)計(jì) FMEA A group of activities intended to: 一組活動(dòng),用于 : ? Identify potential: 識(shí)別潛在的 : ? Product failure modes early in the product development phase 產(chǎn)品開發(fā)階段的早期產(chǎn)品失效模式 ? Product design safety concerns 產(chǎn)品設(shè)計(jì)安全涉及的問題 ? Significant/critical/special characteristics 重要 /關(guān)鍵 /特殊特性 ? Establish a priority for design improvement actions 為設(shè)計(jì)改進(jìn)活動(dòng)建立優(yōu)先順序 ? Document the rationale behind product design changes to the development of future product designs 將產(chǎn)品設(shè)計(jì)變更中的思路文件化,作為未來產(chǎn)品設(shè)計(jì)的開發(fā)的輸入 125 APQP Status Reporting ProcessDFMEA Expectations DFMEA 期望 ? Completing DFMEAs that focus on what has changed in the design and its effect on the entire system 完成關(guān)注設(shè)計(jì)中進(jìn)行的更改及其對(duì)整個(gè)系統(tǒng)的影響的 DFMEA ? Creating a list of potential Special Characteristics (YC, YS) resulting from DFMEAs or equivalent analysis 建立 DFMEA 或類似的分析輸出的潛在特殊特性 (YC, YS) 清單 ? Addressing lessons learned and quality issues found in