【正文】 。 7 Will Process Change Resolve? Product Change Required? Hardy Perennial or Extremely Complex Problem Quality Engineering ?產(chǎn)品工程 ?強(qiáng)制的順序 工程更改 第三階段 職責(zé) 統(tǒng)計(jì)工程 (紅 X策略 ) 質(zhì)量工程 SQA供應(yīng)商質(zhì)量保證 QET質(zhì)量工程小組 PST工廠支持小組 SMT系統(tǒng)管理小組 RGM可靠性增長(zhǎng)小組 工藝更改會(huì)解決嗎？ 需要產(chǎn)品更改嗎 艱難長(zhǎng)期或者及其復(fù)雜的問(wèn)題 Blu e C ar d P r oc e ss ( C A R ) – Di amo nd 1 – C orrec t Pro cess. P r oble m D e sc r ipti on:Blue CA R numbe r ( if a va il a ble ) ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___O pe r a ti on:_I nta ll a ti on O pe r a ti on Station__ ___ ___ ___ _Shi f t: __A uditor39。 s N a me : _____ _ A uditor39。 s Posit ion:_____ ___ ___ ___ ___ __ Qu e st ion s Y e s/No /NA A t t ac h m e n t s1. C om p le t e and at t ac h t h e Be s t P e opl e P r a c t ic e s ( BPP ) and qu alityin t e r vie w f o r m . W e r e all the qu e st ion s answ e r e d ye s?完成并附上最好的人員實(shí)踐和質(zhì)量評(píng)審表。哪些回答是 “ 是 ”2. D o t h e w or k in st r u c t ion s in t h e A LBS /BPP m at c h t h e P A D ?操作指導(dǎo)書(shū)是否與 P A D 匹配3. Is t h e ope r at ion per f or m e d ac c o r d in g t o t h e P A D r e q u ir e m e n t s?操作是否按照 PAD 的要求4. Is t h e r e a m and at or y se q u e n c e r e q u ir e d ?是否需要強(qiáng)制的序號(hào)5. If t h e P A D r e q u ir e s a m and at or y se q u e n c e , a r e t h e y f ollowe d ?如果 PAD 需要一個(gè)強(qiáng)制性的序號(hào)，是否執(zhí)行了6. Is it r e q u ir e d t o f ollow a r e c om m e n d e d se q u e n c e or det aile dope r at ion ? 是否需要一個(gè)建議的序號(hào)或詳細(xì)的操作7. A r e t h e s e q u e n c e s and ope r at ion s doc u m e n t e d in t h e BPP , P A D orA LBS ?在 B P P ， P A D 或 A L B S 中是否有順序號(hào)或操作的文件化的規(guī)定8. Is it t h e r e gul ar ope r a t or ?是否是固定的操作者Blu e C ar d P r oc e ss ( C A R ) – Diamo nd 1 – Correc t P roces s. P r oble m D e sc r ipti on:Blue CA R numbe r ( if a va il a ble ) ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___O pe r a ti on:_I nta ll a ti on O pe r a ti on Station__ ___ ___ ___ _Shi f t: __A uditor39。 s N a me : _____ _ A uditor39。 s Posit ion:_____ ___ ___ ___ ___ __ Qu e st ion s Y e s/No /NA A t t ac h m e n t s10. A r e t h e r e any visu al aid s? S h oul d t h e r e be any?是否有輔助的目視化工具？是否應(yīng)該有？11. A r e t h e visual aid s c u r r e n t and do the y m at c h t h e P A Dr e q u ir e m e n t s?是否目視化的工具有并且符合 PAD ？12. D oe s t h e ope r a t or un d e r st and t h e qu ality o u t c om e s of hi s/h e r j ob?是否操作者理解他 / 她工作的輸出質(zhì)量13. D oe s t h e ope r a t or util z e t h e A N D ON if he /sh e has a pro b le m ?操作者是否在他 / 她遇到問(wèn)題時(shí)利用 A N D ON 系統(tǒng)14. D oe s t h e ope r a t or t r y t o c o r r e c t t h e pro b le m af t e r usi n g t h eA N D ON un t il hepls ar r ive s?操作者在用 A N D ON 等待幫助時(shí)，是否努力解決問(wèn)題15. If t h e Gr oup Le ade r c an n ot c or r e c t t h e pro b le m at t h e st at ion ,d oe s he /sh e doc u m e n t t h e pro b le m in t h e in spec t ion she e t ?如果工段長(zhǎng)不能在工位上解決問(wèn)題，他 / 她是否在檢查單上記錄問(wèn)題16. Is t h e ope r at ion per f or m e d t h e sam e w ay o n both sh ift s?雙班中是否操作一致D iam ond 1 – C or r e c t P r o c e ss –C om p le t e Evalu at ion Root Ca use is in Root Ca use not in D ia mond 1 D ia mond 1 ______________________________ D a te :__ PC M Signa tureB lu e Ca r d Pr oc e ss (C AR ) – Diamo nd 2 – Corre c t To o ls. P r oble m Desc r ipti on:_B lue C AR number ( if a va il a ble ) ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___Ope r a ti on: E rr o r! No t a v a li d li nk . Ope r a ti on Station____ ___ ___ __Shift:_Aud it or 39。s Na me:_Aud it or 39。s Na me: Aud it or 39。sP osit ion:_____ ___ ___ ___ ___ __ Qu e stions Ye s/ No/NA At t ac h m e n t s1. Ar e t h e c or r e c t t ools and f ixture s sp e c ifie d by the P AD andB PP b e in g us e d ?正確的工具 / 夾具是否在使用前在 PAD 合 B P P 中有規(guī)定2. Ar e t h e y prope r ly c alib r at e d ?是否正確的檢定3. Is ther e a c alib r at ion ?是否有檢定文件4. Ar e both s h ift s u si n g t h e sam e t ools and f ixture s?是否雙班次使用同樣的5. Ar e t h e t ools and f ixture s wor n ?是否工具使用過(guò)渡？Diam ond 2 – Co r r e c t Tools –C om p let e e valu at ion R oot Cause is i n R oot Cause not in Dia mond 2 Dia mond 2 ______________________________ Da te:__B lu e Ca r d Pr oc e ss (C AR ) – Dia mo nd 2 – Correc t To o ls. P r oble m Desc r ipti on:_B lue C AR number ( if a va il a ble ) ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___Ope r a ti on: E rr o r! N o t a v a lid lin k. Ope r a ti on Station____ ___ ___ __Shift:_Aud it or 39。s Na me:_Aud it or 39。s Na me: Aud it or 39。s P osit ion:_____ ___ ___ ___ ___ __ Qu e stions Ye s/ No/NA At t ac h m e n t s6. Is ther e is a p r e ve n t iv e m ain t e n ac e f or t h e s e t ools?工具是否已有預(yù)防性維修7. Is the pre ve n t ive m ain t e n ac e f o r t h e se t ools d oc u m e n t e d ?是否預(yù)防性維修已成文8. Is the pre ve n t ive m ain t e n ac e c u r r e n t ?是否現(xiàn)在已進(jìn)行預(yù)防性維修9. Ar e t h e air hos e s t h e app r opi at e length?是否空氣管線(xiàn)長(zhǎng)度適當(dāng)10. Ar e t h e lu b r icat ion oiler s wo r k in g proper ly?是否潤(rùn)滑油壺工作正常11. Ar e t h e t ools co n n e c t e d t o t h e AN DON sys t e m ?工具是否與 A N DON 相連12. Doe s the A N DON ac t ivat e or sto p t h e lin e if t h e t ool isin oper at ive?當(dāng)工具操作不正確時(shí)， A N D ON 是否有反應(yīng)或停線(xiàn)13. Has t h e wo r stat ion bee n e r r or proof e d ?是否工位有防錯(cuò)措施？14. Have t h e t ools or e r r or proo f in g bee n byp assed?工具或防錯(cuò)是否被旁路15. Doe s the t ools and f ixture s h ave m u t il at ion prot e c t ion ?是否工具 / 夾具有多種保護(hù)措施16. Ar e t h e r e any ot h e r e r r or proof in g t ools and ar e t h e ywor k in g proper ly?是否有其他防錯(cuò)并使用正常Diam ond 2 – Co r r e c t Tools –C om p let e e valu at ion R oot Cause is i n R oot Cause not in Dia mond 2 Dia mond 2 ______________________________ Da te:__Blu e C ar d Pr oc e ss ( C A R ) – Di amond