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不需要的物品移入待處理區(qū)。 ? Conduct a ‘white elephant’ sale. 處理“累贅物”。 ? Conduct an initial cleaning. 進(jìn)行初步的清潔。 Focus on doing and attaining results. 關(guān)注 行動(dòng) 并獲得結(jié)果。 17 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary 5S Red Tag Example 5S紅標(biāo)簽案例 18 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary 5S Red Tag Example 5S紅標(biāo)簽案例 19 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary Simplified Storage 整頓 Create a place for everything. 為每樣?xùn)|西找個(gè)地方。 ? Organize materials according to frequency of use. 根據(jù)使用頻率安排物品。 ? Implement visual aids to improve munication. 為改善溝通,建立可視化的標(biāo)志。 A place for everything and everything in place. 每樣?xùn)|西都有其位,每樣?xùn)|西都在其位。 20 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary At a glance: “Do I have the tools and equipment to do my job?” 一看便知:“我是否有開(kāi)展工作需要的工具和設(shè)備?” A Place For Everything 每樣?xùn)|西都有其位 21 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary Preparing For Simplified Storage 如何準(zhǔn)備整頓 ? Complete sorting activities through level 2. 在第二層次完成整理活動(dòng)。 ? Obtain markers and temporary labels. 獲得記號(hào)筆和臨時(shí)標(biāo)簽。 ? Obtain tape for outlining and marking safety items. 獲得紙帶用于區(qū)域劃分和安全標(biāo)記。 ? Identify and share safety and building standards. 確定并分享安全和標(biāo)準(zhǔn)做法。 ? Check safety policy for colorcoding and labeling. 檢查色彩標(biāo)識(shí)是否符合安全要求。 ? Review Simplifying activities, safety policies, logistics, and support. 審核整頓活動(dòng)、安全政策、后勤支持。 Build upon the gains made through Sorting. 在整理的基礎(chǔ)上進(jìn)行整頓。 22 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary Steps To Simplified Storage 整頓的步驟 ? Identify key equipment and supplies. 找出關(guān)鍵設(shè)備和供應(yīng)品。 ? Determine location for every item. 決定各物品的位置。 ? Outline locations of equipment, supplies, mon areas, and safety zones. 劃定設(shè)備、供應(yīng)品、公用區(qū)和安全區(qū)的位置。 ? Develop shadow boards. 制作仿形板。 ? Label needed items. 標(biāo)明需要的物品。 ? Determine required quantities. 決定所需數(shù)量。 ? Document workplace layout, equipment, safety zones, and supplies. 工作場(chǎng)地布局、設(shè)備、安全區(qū)和供應(yīng)文件化。 Work Team involvement is critical to success. 工作團(tuán)隊(duì)的參與對(duì)成功至關(guān)重要。 23 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary Perform daily cleaning and inspection of area and equipment to determine status and need for corrective and preventive action. 每天都對(duì)區(qū)域和設(shè)備進(jìn)行清潔和檢查,確定需 要采取的糾正和預(yù)防措施。 A performance improvement discipline 一項(xiàng)執(zhí)行改進(jìn)的紀(jì)律 A daily discipline to an agreed upon plan that is executed by the work area team members. 工作區(qū)域團(tuán)隊(duì)成員執(zhí)行事先確定的計(jì)劃是一項(xiàng)日常紀(jì)律。 Shine (Systematic Cleaning) 清潔(系統(tǒng)清潔) 24 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary A Benchmark Example 樣板 25 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary Preparing To Shine 如何準(zhǔn)備清潔 ? Complete the Sorting activities through level 2. 在第二層次完成整理活動(dòng)。 ? Complete Simplifying activities through level 2. 在第二層次完成整頓活動(dòng)。 ? Review Shine activities, logistics, and support. 評(píng)估清潔活動(dòng)、后勤和支持情況。 ? Coordinate marking and modifying equipment. 標(biāo)示清潔區(qū)域和清潔設(shè)備。 ? Decide how to make multipleshift decisions. 決定如何按排多班次清潔。 ? Plan how to coordinate and municate with other areas. 計(jì)劃如何與其它工作區(qū)域進(jìn)行協(xié)調(diào)和溝通。 A process developed and used by the work team. 工作團(tuán)隊(duì)形成和使用的流程。 26 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary Steps To Shine 清潔的步驟 ? Identify key points to check to ensure proper performance 明確檢查關(guān)鍵點(diǎn),確保正確執(zhí)行 ? Determine acceptable performance 確定可接受的執(zhí)行標(biāo)準(zhǔn) ? Determine corresponding visual indicators and controls 確定相應(yīng)的可視化指示和控制點(diǎn) ? Mark equipment and controls 標(biāo)出設(shè)備和控制點(diǎn) ? Establish ‘who and when’ cleaning plan 建立“由誰(shuí)及何時(shí)”實(shí)施清潔計(jì)劃 ? Conduct daily cleaning and inspections 開(kāi)展每天的清潔及檢查 Progress towards prevention over detection 預(yù)防勝于事后檢查 27 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary Determining, sharing, and using the best processes and methods. 決定、共享,使用最好的程序和方法。 Standardization serves to minimize variation and the effect of variation on quality and speed. 標(biāo)準(zhǔn)化有助于盡可能減少變異及其對(duì)質(zhì)量與速度的影響。 The standard bees the baseline for further improvement 標(biāo)準(zhǔn)是今后進(jìn)一步改進(jìn)的基礎(chǔ) We want to look towards standardization with process, tooling, methods, parts, subassemblies, design, etc. 我們期待流程、加工、方法、部件、組裝、設(shè)計(jì)等方面的標(biāo)準(zhǔn)化。 Standardize 標(biāo)準(zhǔn)化 28 LGB2010405 5S 169。 2023 Honeywell International, Inc. Confidential and Proprietary Organizing the work station supports standard work. 有效組織工作崗位以支持標(biāo)準(zhǔn)化工作。 No Room For Chaos 沒(méi)有混亂的可能 29 LGB2010405 5S 169。 2023