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CULTURE FTPM Training ISPC ME Environmental IM SHARP SMF Work Groups 福特生產(chǎn)系統(tǒng)之要素 FPS Elements MASS LEAN CULTURE FTPM Training ISPC ME Environmental IM SHARP SMF Work Groups 福特生產(chǎn)系統(tǒng)之要素 FPS Elements MASS LEAN CULTURE 精實之家 House of Lean Highest Quality, Lowest Cost, Shortest Lead Time 作業(yè)穩(wěn)定 STABLE PROCESSES 平準化生產(chǎn) Leveled Production 標準化作業(yè) Standardized Work 改善 Kaizen JIT Jidoka MASS LEAN CULTURE 往未來圖五個階段的目的 Purpose of Five Phases to Future State Continuous 連續(xù)的流動 Flow 後拉式系統(tǒng) Pull System 平準化生產(chǎn) Level Production 同步生產(chǎn) Synchronous Production 穩(wěn)定性 Stability MASS LEAN CULTURE 福特原始的生產(chǎn)哲學 Ford’ s Original Manufacturing Philosophy (1926) ? 標準化及持續(xù)改善 Standardization and Continuous Improvement ? 減少浪費 Eliminate Waste ? 採用連續(xù)生產(chǎn)模式 Use Continuous Flow Manufacturing ? 物料在來源處即採品質(zhì)管理 Practice Quality at the Source 摘錄自亨利福特的著作 今日與明日 From Today and Tomorrow by Henry Ford MASS LEAN CULTURE 人員互動 The People Pinion Gear ?以小組作業(yè)為基礎減少浪費,以求持續(xù)改善 A Work Groupbased anization aligned and driven to continually improve business results by eliminating waste. Flexible Capable, Highly Motivated Empowered People Exceed Customer Expectations ?Quality ?Cost ?Time MASS LEAN CULTURE 信賴度 產(chǎn)能維護 The Reliability Maintainability Pinion Gear ?使用世界級之設備設計、維護與製程,以確保安全、穩(wěn)定、彈性及品質(zhì),以期達成並或超越內(nèi)部及顧客之須要 Processes and equipment designed and maintained at a world class level to ensure safety, stability, flexibility, and instation quality that consistently meet or exceed internal and external customer requirements Exceed Customer Expectations ?Quality ?Cost ?Time World Class Reliability Maintainability MASS LEAN CULTURE 運轉(zhuǎn)不息的轉(zhuǎn)輪 The Continuously Flowing Pinion Gear ? 運用精實生產(chǎn)與即時供料觀念,以維持持續(xù)且有順序的供料,以附合顧客要求 Application of lean manufacturing and JustInTime principles to provide a continuous flow of materials and products in sequence at the rate of customer demand Exceed Customer Expectations ?Quality ?Cost ?Time Continuously Flowing Material Products MASS LEAN CULTURE 福特生產(chǎn)系統(tǒng)模式 The Ford Production System Model ?絕竅 Key: ? 連結內(nèi) 3小齒輪才能帶動中央齒輪 The three pinion gears are linked to drive the central gear. ? 所有 3齒輪必須有效運轉(zhuǎn)才能達到目標 All three must perform effectively to deliver the goal. Flexible Capable, Highly Motivated Empowered People Exceed Customer Expectations ?Quality ?Cost ?Time World Class Reliability Maintainability Continuously Flowing Material Products MASS LEAN CULTURE Ford生產(chǎn)系統(tǒng)模式 ?品質(zhì) ?成本 ?時效 超越顧客期望 具彈性 , 有能力 , 高度被激勵 授權的員工 世界級的信賴性 維護保全 連貫性的物料 產(chǎn)品流動 如同合作夥伴關係的協(xié)力廠 強健的產(chǎn)品及作業(yè)制度 (Ford產(chǎn)品發(fā)展系統(tǒng) 24個月車輛推出 ) 產(chǎn)能規(guī)劃 訂購到交貨 15天 Ford顧客服務2023 MASS LEAN CULTURE 價值流圖的循環(huán)周期 Value Stream Mapping Cy