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ean Fluid (Changchun) Co., Ltd. ContiTech Group 22 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 23 How to achieve Systematic Arrangement ? 怎樣實(shí)現(xiàn)系統(tǒng)的安排 ? ? Decide where things belong 確定物品的歸屬 . ? Decide how things should be put away 確定怎樣貯存物品 . ? Obey the Put away rules ? 遵守存放規(guī)則 . 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 24 How to achieve Systematic Arrangement ? 怎樣實(shí)現(xiàn)系統(tǒng)的安排 ? ? Decide where things belong 確定歸屬 Standardize Nomenclature標(biāo)準(zhǔn)化相關(guān)術(shù)語 . Determine an analytical method of storage 確定貯存的分析方法 . ? Decide how things should be put away 確定如何存放 Name locations to everything. Label both item and location 對(duì)每一件物品命名和定置 . 標(biāo)明項(xiàng)目和位置 . Store material functionally存貯材料的功能 . Prevent mistakes with coding by shapes colour 通過形狀和顏色的標(biāo)識(shí)來防止錯(cuò)誤 . contd.. 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 25 How to achieve Systematic Arrangement ? 怎樣實(shí)現(xiàn)系統(tǒng)的安排 ? ? Decide how things should be put away 確定物品應(yīng)怎樣保存 Follow first in first out rule遵守先進(jìn)先出的原則 . If two identical items are to be located, then store them separately, colour code them. 如果兩個(gè)同樣的物品被定置 ,貯存時(shí)要用顏色或代碼區(qū)分它們 ? Obey the rules 服從規(guī)則 Put the things back to their location after their use 將使用后的東西放回它們固定的位置 . 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 26 USE : 1 ) Signboards 布告板 2) Colour codes 彩色代碼 3) Outline markings 不同形狀的標(biāo)識(shí) 4) Labels 標(biāo)簽 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 27 Functional功能 Storage 貯存 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 28 Usage Frequency 使用頻率 ? Store frequently used material near the workplace and less frequently at some distance經(jīng)常使用的材料靠近工作點(diǎn),不經(jīng)常使用的在遠(yuǎn)一些的地方。 Weight Shape of the Material 材料的重量 和形狀 ? Heavy material should be stored at lower levels/layers Place directly on the material handling device for ease of handling 重的材料貯存在低的地方以便容易處理 . Functional Storage 功能貯存 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 29 Category 種類 ? Same category of material may be stored in one location. Eg. Allen Screws, Oil Seals 一些種類的材料可以貯存在一個(gè)地點(diǎn) .如堅(jiān)固類的螺絲類、密封件類等。 Operation Wise 操作技巧 ? All items required for an operation may be stored in one location. Eg. Allen key, spanner etc hand tools required for setting m/c 和某個(gè)操作有關(guān)的所有物品可以貯存在一個(gè)地方。例如: Functional Storage 功能貯存 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 30 ? Outlining and Placement Marks 不同形狀的標(biāo)識(shí)及布置 Mark boundaries of dept.., aisles, Machines 部門、過道、機(jī)器間劃出分界線。 Follow straight line, right angle rule 按照直線和正確的角度規(guī)則擺放 Nothing shall be kept outside the boundaries 保持任何東西都不超越邊界。 ? Stands and shelves工作臺(tái)、架 Keep only required number of stands and shelves 僅保存必須數(shù)量的工作臺(tái)、架。 Standardize height, size 使高度和大小標(biāo)準(zhǔn)化 Provide casters where necessary so that it can be moved 最好備有輪子以便當(dāng)需要時(shí)可以移動(dòng)。 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 31 ? Wires and Ducts線路和管路 Colour code 彩色的編碼 When there are multiple connections bundle the wires, label them and make sure that they are in straight line /right angle and firmly anchored在布置多線路時(shí):應(yīng)將線捆扎,給它們貼上標(biāo)簽,確保它們一直線上或在正確的角度上并且使它們固定。 Machinetools Tools設(shè)備的工具和工裝 Put the tools in the order you need them 將工具按你要求的順序排列 . Location of the tool should be such that it can be put away with one hand 工具應(yīng)定置于一個(gè)人伸手就能拿到的位置。 Try to eliminate some hand tools by permanently attaching it to the bolt head 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Ocean Fluid (Changchun) Co., Ltd. ContiTech Group 32 ? Blades, Dies, Other important consumables 刀片、模具和其它重要的消耗品 Store them in the protected place 將它們貯存在安全的地方。 Maintain these things regularly by applying rust preventive, oiling etc. 應(yīng)用防銹,加油等辦法定期地維護(hù)它們。 WIP Work In Process 在制品 Designate a place for each ponent/part 給每一個(gè)零件或部件找一個(gè)地方 Decide on how much quantity to be stored 決定需要貯存多少數(shù)量。 Ensure that there is no damage to good part during transit, they do not get rusty and they are not mislabeled。 確保完好的部件在運(yùn)輸中沒有被損壞、沒有生銹和沒有貼錯(cuò)標(biāo)簽。 5 S 康迪泰克大洋管件(長春)有限公司 ContiTech Grand Oce