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n North America.) BIQ20Prevention A documented quality plan is followed.Ask the Quality Manager to review the Plant Quality Plan. Is it documented? Is it understood by the organization? BIQ21Prevention Only parts that meet defined standards are delivered to the line.Operator work instructions should include how to identify and to handle nonconforming material. (check job cert board) Is there a receiving inspection process? Is the Material Department involved in containerization issues? BIQ22Prevention Reviews of key process equipment are held to identify requirements for improvement (., safety, torque applications, Global Customer Audit, etc.). BIQ18在每個(gè)過程(生產(chǎn)、檢查、維修等)都貫測標(biāo)準(zhǔn)化工作。在每個(gè)工位上查看SOS、ALBS、JES或IOM/IOS操作單以及工人是否按單操作。BIQ19實(shí)施了TPM計(jì)劃。操作工是否定期檢查了在線使用的設(shè)備并作了記錄。 BIQ20文件化的零件質(zhì)量計(jì)劃要得以貫徹。詢問質(zhì)量主管來評估車間質(zhì)量計(jì)劃。是否文件化并被團(tuán)隊(duì)所理解?BIQ21只有符合標(biāo)準(zhǔn)的零件能送到線旁。操作者工作指導(dǎo)要寫明如何鑒定和處理不合格物料。有物料驗(yàn)收程序嗎?物料部門是否管理貨柜運(yùn)輸問題?BIQ22關(guān)鍵過程的設(shè)備要堅(jiān)持檢查和維護(hù)以滿足不斷提高的要求(例如安全、扭矩控制、GCA、)。召開了專門會(huì)議來討論這些問題嗎?誰參加?使用了車間問題解決程序嗎?Are there specific meetings held that review these issues? Who attends? Is the Plant problem solving process used? Followup?BIQ23Prevention The effectiveness of all process adjustments/corrective actions are verified over a specified period to assure effectiveness.(., after TPM, calibration, machine maintenance).Look for documentation that would indicate changes and validation of change. Trend charts should also be available that will indicate the effectiveness of the corrective action.BIQ24Prevention Required tooling, error proofing devices, gauges and safety equipment are standardized across the plant.All of this information should be documented on the operation certification board. Visual verification will determine utilization.BIQ25Prevention Function and use of error proofing devices are verified on a scheduled basis to maintain, consistent required functionality. Ask if Error Proofing devices are checked on a specified schedule. Look for evidence that the error proofing devices have been validated for proper function.BIQ26Detection Required Quality checks are included in standardized workLook for this information in the work sheets that make up standardized work. (. BPP, IOM/IOS, Key Elements, JES, SOS, CVIS) BIQ23所有工藝調(diào)整和改善活動(dòng)的效果都要經(jīng)過一段時(shí)間的跟蹤以驗(yàn)證其有效性。查看更改紀(jì)錄和更改確認(rèn)紀(jì)錄,還有反映改善效果的趨勢圖。BIQ24車間必需的工具、防錯(cuò)設(shè)施、量具、安全設(shè)備都要標(biāo)準(zhǔn)化。所有信息都要文件化BIQ25防錯(cuò)設(shè)施的功能和使用情況要按計(jì)劃檢驗(yàn)和維修。防錯(cuò)設(shè)施是否按特定計(jì)劃進(jìn)行了檢查,尋找證據(jù)證明防錯(cuò)設(shè)施處于正常工作狀態(tài)。BIQ26質(zhì)量檢查要溶入標(biāo)準(zhǔn)化工作中。在工作單中是否包含了BPP、IOM/IOS、關(guān)鍵要素、JES、SOS、CVIS?BIQ27Detection Quality Check items are based on defined criteria (., Shipping Priority Audit standards, JD Power, appearance, risk, regulation, Global Customer Audit, Global Delivery Survey and frequency).Ask why that specific item is checked at this particular operation and not somewhere else. Look for understanding and purpose.BIQ28Detection Sufficient resources are allocated in accordance with the quality plan (., space, time, people, equipment) to assure required as shipped quality levels.Is the operation being preformed within the footprint. Are there Quality inspectors at each Verification Station. Does the operator have the required tools for quality checks.BIQ29Detection Quality check systems are updated to reflect changes in technical data.Ask how PAD changes are implemented and verified. (Torque, Fit, Fluids, Welds etc)BIQ30Detection Inspection frequencies of critical operations are established to prevent defects from leaving the department / shop.Review check sheets for frequency to insure that defects do not leave department / shop.BIQ27質(zhì)量檢查內(nèi)容是依據(jù)特定的標(biāo)準(zhǔn)。(例如貨運(yùn)優(yōu)先權(quán)評估標(biāo)準(zhǔn)、JD Power調(diào)查報(bào)告、外觀要求、風(fēng)險(xiǎn)、法規(guī)、GCA、GDS、頻率)評估檢查內(nèi)容的合理性。檢查項(xiàng)目是否被工人理解?BIQ28要配備充足的資源來完成質(zhì)量計(jì)劃(例如空間、時(shí)間、人員、設(shè)備),已達(dá)到高標(biāo)準(zhǔn)的質(zhì)量水平。檢驗(yàn)工作是否按規(guī)定進(jìn)行?每個(gè)檢驗(yàn)點(diǎn)是否都有檢驗(yàn)員?操作工是否都有所需的質(zhì)量檢驗(yàn)工具?BIQ29當(dāng)技術(shù)數(shù)據(jù)改變時(shí),質(zhì)量檢查系統(tǒng)也要相應(yīng)更新。