gms-biq精益評(píng)估標(biāo)準(zhǔn)手冊(cè)3內(nèi)部資料(已改無(wú)錯(cuò)字)
2023-06-30 18:05:36 本頁(yè)面
【正文】 怎樣執(zhí)行和確認(rèn)PAD的變更（例如扭矩、配合、焊接等）。BIQ30確定合理的檢驗(yàn)頻率以確保缺陷不傳遞到下工序。查看檢查表的檢驗(yàn)頻率是否能確保缺陷不傳遞到下工序。 BIQ31Detection The repair of documented discrepancies is verified by independent inspection.Verify who confirms repair of documented discrepancies found by inspection of critical operations. Critical operations are defined as product characteristic for which reasonably anticipated variation could significantly affect the product39。s safety or pliance with governmental standards or regulations. or is likely to significantly affect customer satisfaction with a product.BIQ32Detection Inspection verification is located, as a minimum, at the end of each shop / department.Look for locations of verification stations.BIQ33Detection Inspection verification is increased in case of quality risks, such as new model launch and major changes.Understand current status (Startup, steady state, line rate change, JD Power improvements) within the plant and ask if additional inspections are in place.BIQ34Detection Inspection verification is diminished to a auditing/confirmation role if/when capability reaches targeted levels over a specified time.Ask if inspection levels have been changed and based on what information. Look for trend charts. (special cause items) BIQ31產(chǎn)品缺陷的返修要由專(zhuān)門(mén)的檢驗(yàn)員來(lái)確認(rèn)。是否指定專(zhuān)門(mén)的檢驗(yàn)員來(lái)確認(rèn)對(duì)缺陷的返修情況（尤其是影響產(chǎn)品的安全性、不符合政府制定的標(biāo)準(zhǔn)和法規(guī)或降低顧客的滿(mǎn)意度的缺陷）。 BIQ32每個(gè)車(chē)間至少要在車(chē)間的盡頭設(shè)置一個(gè)質(zhì)量門(mén)。察看質(zhì)量門(mén)的設(shè)置情況。BIQ33當(dāng)新產(chǎn)品投產(chǎn)或發(fā)生產(chǎn)品重大更改時(shí)，檢驗(yàn)驗(yàn)證項(xiàng)目和頻率應(yīng)增加。當(dāng)車(chē)間生產(chǎn)重新啟動(dòng)、狀態(tài)不穩(wěn)定、提高生產(chǎn)節(jié)拍、JD POWER需改進(jìn)時(shí)，是否增設(shè)額外檢查？BIQ34只有當(dāng)質(zhì)量水平達(dá)到目標(biāo)值并保持相當(dāng)長(zhǎng)一段時(shí)間（該時(shí)間的長(zhǎng)短應(yīng)有明文規(guī)定），檢驗(yàn)工作才能相應(yīng)減少。如果檢驗(yàn)級(jí)別發(fā)生變化，要察看其依據(jù)是什么。 BIQ35Detection Point, touch, listen and count inspection methods are incorporated in standardized work.Look for Inspection Operator Method/Inspection Operator Summary (IOM/IOS) sheets and observe the operator to the details.BIQ36Detection Audio/visual signals exist and procedures are implemented for alarm response and escalation to manage abnormal conditions.Look for stack lights, Andon cords, etc., and validate function if possible. Also ask for understanding of process. BIQ37Containment An Andon system is implemented at all production and inspection stations which when activated will stop the process at a fixed position.Look for FPS marks on the floor and pull cord presence. Validate function if possible. Ask for understanding of process. BIQ38Containment A process is stopped when discrepancies that impact downstream activities must be controlled in station.Observe the process to see if this takes place. Look for a reaction plan (Andon). BIQ35聽(tīng)、數(shù)、觸摸等檢驗(yàn)方法應(yīng)標(biāo)準(zhǔn)化。查看IOM/IOS并檢查操作工的執(zhí)行情況。BIQ36建立了聲像系統(tǒng)，又報(bào)警流程來(lái)管理異常情況。驗(yàn)證應(yīng)急燈、暗燈拉索的可靠性，詢(xún)問(wèn)操作工是否知道其實(shí)用程序。BIQ37暗燈系統(tǒng)應(yīng)安裝在所有的生產(chǎn)和檢驗(yàn)場(chǎng)所，并設(shè)好固定停止點(diǎn)。查看FPS和暗燈拉繩，可能的話再驗(yàn)證其功能。詢(xún)問(wèn)操作者是否知道實(shí)用程序。BIQ38當(dāng)影響下工序的缺陷產(chǎn)生且必須在本工序控制好時(shí)，應(yīng)該停線。觀察是否照章執(zhí)行。查看響應(yīng)計(jì)劃。 BIQ39Containment A documented containment procedure is followed and the containment is verified as being effective.Ask about the procedure for containment and control plans when applicable. (Torque, Welds, Spills, etc.) BIQ40Containment A problem solving process is initiated to identify permanent corrective actions which is verified as being effective.Ask how corrective action are verified for effectiveness. (inspect repair setup before VS by production) BIQ39是否有一套文件化的包容程序在運(yùn)行，并且經(jīng)驗(yàn)證是有效的。查詢(xún)包容程序和控制計(jì)劃（扭矩、焊接、溢出等）。BIQ40啟動(dòng)一套問(wèn)題解決程序來(lái)驗(yàn)證長(zhǎng)期改進(jìn)措施的有效性。詢(xún)問(wèn)如何鑒別改進(jìn)措施是有效的。 Element Name:Quality Feedback/FeedforwardDefinition:The munication of quality expectations and results between customers and suppliers through standardized munication pathways.Purpose:To ensure that information on quality reaches those who need it. 要素名稱(chēng)：質(zhì)量前饋/反饋定義：通過(guò)標(biāo)準(zhǔn)化的交流途徑與客戶(hù)和供應(yīng)商進(jìn)行的對(duì)質(zhì)量的期望值和績(jī)效的交流目的：確保關(guān)于質(zhì)量的信息能夠傳遞給需要的人 BIQ41Identifies customers and suppliers of each process.Ask how defects a
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