【文章內(nèi)容簡介】
ontrol Plan reference manual shall be used as a guide to develop and report progress on new programs. Reporting of APQP status shall utilize the forms and process flows provided by the responsible ASDE (SPE in Europe) and available at . Customerrelated ProcessesRegistration to ISO 14001 is required by December 31, 2004.End of life vehicle (ELV) reporting requirements are required as follows: Report prior to PPAP of the product and confirm pletion for PPAP. Please contact the World Wide Visteon IMDS Manager (3137557384) for specific reporting requirements and see . Customerdesignated Special CharacteristicsOEMs develop symbols for the definition of critical characteristics (safety sensitive) and significant characteristics (performance sensitive). Visteon has defined specific symbols for use on control plans, drawings or FMEAs and are documented in the Visteon Special Characteristics Identification Process at . Some OEM programs may dictate the use of the OEM symbols. If so, the ASDE/SPE will notify the supplier of those requirements. Review of Requirements Related to Product SupplementalWaiving of the requirement to review product requirements shall be obtained from the Commodity Buyer. Organization Manufacturing FeasibilityManufacturing feasibility reviews (AIAG, Advanced Product Quality Planning and Control Plan, Appendix E) shall include supplier and customer organizations as appropriate. Suppliers shall manage shortterm product volume changes of less than 20%. The organization shall notify Visteon for volume changes of a more permanent nature, identify any capacity constraints and provide an evaluation of any risks to the customer. Customer CommunicationSupplementalDuring the request for quote response, the organization shall verify the data exchange formats with Visteon. The Buyer will assist in the coordination of the definition of these requirements. Design and Development Multidisciplinary ApproachNew Model Program RequirementsPersonnelThe organization shall ensure that new Visteon programs are properly managed and resourced within the organization. A supplier Program Manager shall be appointed for each Visteon Program and an Organization Chart of their support team provided.Advanced Product Quality Planning The supplier shall carry out APQP on all new Visteon ponents. The Program Manager or their designee will lead the APQP Process for any new Visteon ponent and shall provide monthly updates of the APQP Status Report (and any supporting notes) to the Visteon Program Buyer. If a ponent has been designated as High Impact, the supplier shall also provide monthly updates to the Visteon Supplier Program Engineer (in Europe), Advance Supplier Development Engineer (at all other Visteon locations) or other designated person. All members of the organization’s support team shall be suitably trained in the particular APQP Process as defined by Visteon. An alternative quality planning process may be specified when required by Visteon39。s Customer Input Requirements.Launch Readiness/Safe Launch Reviews The Program Manager or their designate shall ensure that the Visteon designated LRR/Safe Launch Process is carried out on any new Visteon ponent that has been identified as high impact. All data integral to this process such as Overall Equipment Effectiveness (OEE) and pliance to MMOG shall be made available to Visteon for confidential review. Visteon shall specify the type of Review Process to be followed and the reporting frequency.PSW Submission PSW submissions shall follow the AIAG PPAP manual, but the warrant shall be the Visteon form available at . The organization’s PPAP Submission Level will be defined by Visteon in the APQP Process. This is normally set at the level identified in Report card, but may differ according to program or other requirements. An alternative approval process may be specified when required by Visteon39。s Customer Input Requirements.Launch Support As agreed in the supplier39。s Safe Launch Plan, appropriate supplier personnel will either be onsite at Visteon or on 24 hr call to support a Visteon plant39。s needs during a Launch Phase. Visteon will define the duration of this Phase.Launch ConcernsThe Supplier shall respond to Launch concerns in accordance with the 39。Visteon Safe and Flawless Launch Expectations39。 available at FMEA and Control Plan Approvals Design engineering and SDE/ASDE/SPE approval is required for FMEAs and control plans for designated safety or regulatory items regardless of the site39。s PPAP level. Approval may take the form of PSW approval by SDE/ASDE/SPE and the responsible design engineer, but the preferred method is to sign the documents. Approval of changes to these documents after initial acceptance is also required.Visteon reserves the right to require approval of FMEA and/or control plans for any Visteon purchased part from any supplier organization.FMEAsThe organization shall prepare documented process FMEAs for all part numbers supplied to Visteon.Where the organization is responsible for design, the organization shall prepare a documented design FMEAs for all parts it designs for Visteon. A formally documented design FMEA may be waived by the SDE/ASDE/SPE manager for parts that are mercial off the shelf items or which use puter aided design checks to check design integrity (., design rule and manufacturability checks).FMEAs may be written for families of parts where batch processes and mon tooling are used. Families shall be clearly defined and have a full part number listing of the family. Visteon engineering shall approve the family designations.Upon request by Visteon, the organization shall provide a copy of the FMEA documents for review. If the document is considered proprietary, the organization will provide qualified technical support and bring the FMEA to the requestor