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Metric Goal: Actual: Metric Goal: Actual: Metric Copyright 169。s achieve plexity index of ? 0% slippage on new product introduction launches ? 90% Ontime Delivery Performance (CRSD) ? Achieve SEI level3 amp。 Within Six Sigma, many roles exist. Black Belts are internal Six Sigma practitioners, skilled in the application of rigorous statistical methodologies. Green Belts perform many of the same functions as Black Belts, but their work requires less plex analysis. Green Belts and Black Belts work together, along with additional support, on Six Sigma improvement projects. Within the typical Six Sigma project, four roles exist: ?Sponsor (發(fā)起人 ) ?Champion (負責(zé)人 ) ?Team Leader (團隊領(lǐng)隊 ) ?Team Member (團隊成員 ) Copyright 169。 Green Belt (綠帶 ) 使用的成套工具 DMADDD 用于促進某一過程的節(jié)約增效。 variation To pare process performance to customer requirements To identify cause amp。 2022 Motorola. All rights reserved. 六西格瑪持續(xù)改進課程表 Six sigma CI Curriculum Statistical Approach to Six Sigma (CIC1141 amp。 2022 Motorola. All rights reserved. 六西格瑪綠帶學(xué)習(xí)班大綱 Six Sigma Green Belt Action Learning Plan ? 六西格瑪基礎(chǔ) (Fundamental to Six Sigma) ? 界定機遇 (Define) 找出、排序并選擇改進機遇。 2022 Motorola. All rights reserved. 分散和趨中的影響 The Impact from Spread and Location LSL USL Target LSL USL Target LSL USL Target LSL USL Target Cpk = Cpk = Cpk = Cpk = LSL USL Target LSL USL Target LSL USL Target LSL USL Target Copyright 169。 capable Control Optimization Implement total process control Institutionalization What? Why? To work on critical business issues To select a cross function team To map the process (as is amp。 Since improvement opportunities and teams differ, it stands to reason that the approach employed by those teams differs as well. 特定類型的問題需要特定類型的分析工具。 影 響 Copyright 169。 Nondevice ? Cash Flow CUSTOMER/CONSUMER amp。 績效衡量 業(yè)務(wù)過程 業(yè)務(wù)成 果 顧 客 與 市 場 培 訓(xùn)與發(fā)展 內(nèi)部 業(yè)務(wù) 財務(wù) 為 建立 實現(xiàn) 我 們戰(zhàn) 略目 標(biāo) 所需的能力,我 們 需要採 取哪些行 動 目 標(biāo) : 實際 : 度量 目 標(biāo) : 實際 : 度量 目 標(biāo) : 實際 : 度量 目 標(biāo) : 實際 : 度量 Copyright 169。 2022 Motorola. All rights reserved. Cp Cpk ) DPMO(Defects Per Million Error Opportunities 業(yè)界標(biāo)桿 一般公司 baggage handling: sigma 行李傳送 國內(nèi)航班 為什么要推行六西格瑪 Why Six Sigma? Copyright 169。 maximizing business success through thoroughly understanding customer needs, a disciplined use of facts amp。 不同西格瑪水平之間的差異并不是簡單地對半削減缺陷數(shù)量。鮑德里奇全美質(zhì)量大獎 1990 在全公司開展“顧客完全滿意小組過程”和“黑帶計劃” 1992 每兩年減少缺陷十倍,每五年一個周期。 1997 五個“ 9”:系統(tǒng)可用性。西格瑪水平每升高一級,缺陷數(shù)量都指數(shù)級地減少。 data, and diligent attention to improving and reinventing processes. ? Cost reduction ? Improved productivity ? Marketshare growth ? Customer retention ? Cycletime reduction ? Defect reduction/elimination ? Culture change ? Product/service development Business Success Factors 成功因素 成本下降 生產(chǎn)率提高 市場占有率增長 顧客維持 周期縮短 缺陷減少 /消除 文化變革 產(chǎn)品 /服務(wù)開拓 是一個全面的柔性系統(tǒng),通過充分理解客戶需求,嚴謹?shù)厥褂檬聦嵑蛿?shù)據(jù),勤奮地注意改進和重新創(chuàng)造程序,來最大程度的達成生意的成功。 2022 Motorola. All rights reserved. ? 持續(xù)進步及競爭的需要 The requirement of CI and pletion ? 建立共同語言 Setup mand language ? 數(shù)據(jù)驅(qū)動進步 Data driven 為什么要推行六西格瑪 Why Six Sigma? ? 解決問題的方法與思路 The methodology of problem solving ? 掌握通用工具 40多個 Command the tools ? 客戶導(dǎo)向 Customer focus Copyright 169。 2022 Motorola. All rights reserved. The Cornerstone of a Six Sigma Business Improvement Campaign is a Balanced Scorecard Strategies amp。 MARKET ? Increase Market Share ? 20% movement in Customer Satisfaction Top 2 Boxes ? Improve consumer amp。 2022 Motorola. All rights reserved. 團隊作用 TEAM ROLES 六西格瑪 (6 Sigma) 中內(nèi)含許多角色。下圖對這些成套的工具進行總結(jié)。 should be) To identify amp。 2022 Motorola. All rights reserved. 分析及改進 Analysis and Improvement 制成的四種狀態(tài) The 4 status of Process Cpk Cpk Cp 2 Cp 2 ? . ? . ? . ? . Cp=Cpk(1k) Copyright 169。 制定項目團隊?wèi)椪? 組建有效的團隊 明確顧客及顧客需求 界定待改進的過程并繪圖 ? 衡量業(yè)績 (Measure) 確定衡量的內(nèi)容 對衡量進行管理 認識波動 評估衡量系統(tǒng) 確定過程業(yè)績表現(xiàn) ? 分析機遇 (Analyze) 找出潛在的根本原因 進行失敗模式及效果分析 (FMEA) 實施對比法 進行波動源( SOV) 研究 進行相關(guān)性分析 ? 改進業(yè)績 (Improve) 提出解決方案 解決方案的排序與選擇 ? 控制業(yè)績 (Control) 制訂控制計劃 實施過程控制系統(tǒng) Copyright 169。 Control Graphical Exploratory Interactive Multiple Comparisons Measurement Systems Analysis Quality Control Experimental Design and Optimization 持續(xù)進步的路徑 (續(xù) ) Continuous Improvement Roadmap( Cont’d) Copyright 169。 estimate process mean amp。 DMADV 用于新的過程、產(chǎn)品或服務(wù) 主動而不是被動 亦稱之為 DFSS (為六西格瑪而設(shè)計 ) DMAIC 用于達到前所未有的績效水平。 Green Belt (綠帶 ) 擔(dān)負著許多與 Black Belt (黑帶 ) 相同的作用,但是他們的工作不需要那么復(fù)雜的分析。 all 2022 NPI39。 Market Learning amp。 2022 Motorola. All rights reserved. Sky Tower on Tomorrow 明天的大廈 Customer Satisfaction 顧客滿意 (Phone Rings Again) Cost 費用 Service 服務(wù) System 系統(tǒng) Management 管理 Delivery 交付 Quality 質(zhì)量 Continuous Improvement 持續(xù)改進 Cycle Time 運轉(zhuǎn) 周期 6 Sigma 6西 格瑪 Management team’s Commitment amp。 2022 Motorola. All rights reserved. 六西格瑪?shù)母镄翿enovation of Six sigma 數(shù)碼六西格瑪 (Digital Six Sigma) 是對摩托羅拉經(jīng)典業(yè)務(wù)改進方法的一次重大革新。 2022 Motorola. All rights reserved. Measurement and Methodology “ Sigma” is a measurement scale upon which improvements can be gauged. “Six Sigma” is an overall methodology that drives business improvement. Copyright 169。 2022 Motorola. All rights reserved. 3 . 6 3 . 84 . 35 . 5 5 . 45 . 96 . 78 . 39 . 61 0 . 91 1 . 31 3 . 3172 2 . 227282 9 .