精益生產(chǎn)管理方式(英文版)-文庫吧在線文庫
【正文】 dard WorkinProcess Lots of Standard WorkinProcessTakt/Rate TimeTotal Manual Travel TimeMan/Travel TimeOperatorEnd FinishWeldEnd FinishWeldOrbital WeldHydro TorchBrazeTubing CFM Cell Fern BissonteCell 6All PartsAll Tubes1 1Mech.CleanRaw materialWeld100/DayFPIXRayEDM2nd Qtr. ‘01EndFinishOutside Cell27 avg lot = 6FlexFinished GoodsACTION WORKOUTgGEMS Global Production SystemThe next process is the customer … never send defects !Check, Do, VerifyOne Piece Flow Your customer is the next step in the process. Give to your customer, exactly what they need ( 1 item), exactly when they need it, done perfect every time.Tenants of 1 pcs Flow? Do Not Make Defects? Do Not Pass Along Defects? Do Not Accept DefectQuality, Quality, Quality…Defects are the Worst Kind of WasteSystem of manufacturing in which the final process withdraws the parts it needs from the precedingprocess at exact timing intervals, in the exact standardized amount needed.Pull Production Methodology SequenceDefinitionRef Material Presentation training for explanation on Supermarket definition and useParts13456789102Assembly LineCell or ChakuChaku lineSupplierMaterialInformationSupermarketEmpty containerFull containerLegend1 Sequence / TimingPull Production Methodology SequenceJIT JidokaeGPS for GPCHeijunkaLevel LoadingSequencing?Finding a balance between the volume of work that your anization needs to do and your capacity?Adjusting a production schedule to meet unexpected changes in customer demand?Ordering the production in such a fashion to achieve the desired TAKT for all itemstaken from memory JoggerLeveled production meanslowering the peaks amongthe daily production volumesas much as possible and making the production flow smooth and unflucuating. In general, the more fluctuations you in the production flow, the more muda you end up having. That is because the capacity and capability of a line tends to be set at a level that meets the peak production demand rather than the average demand. If the production line produces only a single product, you may be able to reduce muda simply by adjusting the production schedule and staffing level. But if you want to produce consistently at
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