【正文】 are being totally absorbed by substitute processes, preventing any meaningful barrier removal 替代 流程往往一直累加，直到陷入凝滯、甚至混亂狀況。 2000 Thomas Group, Inc., All Rights Reserved Barriers to Barrier Removal 排 障過程中的 障礙 1. What is the number one barrier to barrier removal? 排 障過程中最大的 障礙 是什么？ ? Too Many AIPs 過多 的 AIP。 Why is that occurring? 為 什麼會發(fā)生這種事 ？ There is a tremendous amount of overtime being worked該 部門加班太多。 2000 Thomas Group, Inc., All Rights Reserved 7 魚刺圖 分析根源和替代流程 Fishbone Analysis Causes amp。 Remove substitute processes and resources, utilizing Top Management when necessary. 11. Run the entitled Process 12. 運用 AIP管理技巧，控制 AIP項目。 2000 Thomas Group, Inc., All Rights Reserved Cause 1 原因 1 Cause 2 原因 2 Cause 3 原因 3 Cause 原因 4 Cause 5 原因 5 Effects “ Upper Bones‖ ―上 方魚刺” “ Lower Bones‖ ―下方魚刺” Substitute Process 5 Substitute Process 4 Substitute Process 3 Substitute Process 2 Substitute Process 1 “ Spine‖ ―脊椎” Barrier 障礙 $ CT FPY $ CT FPY $ CT FPY $ CT FPY $ CT FPY Impact:影響： Fishbone Subject _____ 魚刺圖 主題： ______ 替代 流程 5 替代 流程 4 替代 流程 3 替代 流程 2 替代 流程 1 Section PROPRIETARY 169。從左上角開始，到右下角結(jié)束。 Identify and implement W3 action plans to remove barriers 9. 排除障礙。 quantify impact 5. 指 定 BRT進(jìn)行障礙排除和設(shè)定時間 Appoint BRT for Barrier Removal amp。 Why are these machines failing? 為什么 這些機器 失靈？ Routine maintenance isn’t being done on schedule 沒有 按時進(jìn)行維護(hù)。 2000 Thomas Group, Inc., All Rights Reserved Three Types of Barriers – Summary (1) 三 種 類型 障礙 小結(jié) (1) 專業(yè)性 障礙 Subject Matter ?化學(xué) 流程 ?Chemical Process ?缺 陷和密度 ?Defect and Density ?材料 強度 ?Strength of Materials ?沖床 維護(hù) ?Press Maintenance ?制模 ?Molding ?銷售 規(guī)劃 ?Merchandising ?材料 和 材料 處理 ?Material and Handling ?檢查 而非 預(yù)防 ?Inspection vs. Prevention ?大批量 ?Large Lot Sizes ?瓶 頸 問題 ?Bottlenecks ?時間 安排 不當(dāng) ?Poor Scheduling ?優(yōu)柔寡斷 ?Nondeterminism ?第 一次通過率低 /高 返工 率 /高 廢品 率 ?Low FirstPass Yield/Rework/Scrap ?流程 設(shè)計 不當(dāng) ?Poor Process Design ?地域?qū)I(yè)性障礙 ?Endemic Subject Matter Barriers 業(yè)務(wù) 流程障礙 Business Process Section PROPRIETARY 169。 Culture (“C”) Barriers: 文化 障礙 ? Subject matter amp。 2000 Thomas Group, Inc., All Rights Reserved What is a Barrier? An unnecessary roadblock preventing us from getting from baseline to entitlement in a process environment or pain in the way of getting a job done . It is a condition which causes an AIP to be reworked, halted, put on hold or queued unnecessarily. 何 謂障礙 ? 工作過程中的不必要路礙或痛苦。 2000 Thomas Group, Inc., All Rights Reserved Typically, these barriers can be removed by your experts if they are not constrained by business process and culture barriers. 如果 不受業(yè)務(wù)流程和文化障礙的局限，這些障礙只需內(nèi)部專家解決。在這些情況下，資源完全被替代性流程所吞沒，不能夠有效地消除障礙 Section PROPRIETARY 169。 2. What is the number two barrier to barrier removal? 排