【正文】 /T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1600 L 850 R ? 2 個(gè)部件號(hào) ? 1 個(gè)操作者 ? 2 班制 ? 沒(méi)有設(shè)置 ? 62 秒操作時(shí)間 ? 100%正常運(yùn)行使用 ? 2次休息 – 每次 10 分鐘 ? 庫(kù)存 : 1600 LH 850 RH ACME 沖壓加工 ASSEMBLY 1 1 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1600 L 850 R State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily SHIPPING Staging I 2700 L 1440 R ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R 目前狀態(tài)圖 2點(diǎn)焊 : 圖表 : 2 1 C/T = 46 seconds C/O = 10 min. Uptime = 80% 2 Shifts 27,600 sec/shift I 1100 L 600 R ? 2 個(gè)部件號(hào) ? 1 操作者 ? 2 班制 ? 10 分鐘設(shè)置 ? 46 秒操作時(shí)間 ? 80% 正常運(yùn)行使用時(shí)間 ? 2次休息 –每次 10 分鐘 ? 庫(kù)存 : 1100 LH 600 RH ACME 沖壓加工 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily SHIPPING Staging I 2700 L 1440 R ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 1600 L 850 R I I 目前狀態(tài)圖 Tues. + Thurs Michigan Steel Co. 500 ft. coils 加入供方 Michigan Steel Co: ? 星期二一卡車 ? 星期四一卡車 ? 500英尺鋼卷 SHIPPING C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift Staging Michigan Steel Co. 500 ft. coils Tues. + Thurs. 這是材料流 進(jìn)門 門對(duì)門價(jià)值流 出門 State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R 1600 L 850 R I S. WELD 1 4600 L 2400 R 1 C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift I STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T STAMPING I 目前狀態(tài)圖 Acme 生產(chǎn)控制 : 圖表 : PRODUCTION CONTROL MRP Daily Order Weekly Schedule 加入信息流 ? 來(lái)自顧客的預(yù)測(cè) /30/60/90天 ? 每日確認(rèn)訂貨 ? 每周 產(chǎn)生 MRP ? 6 周的預(yù)測(cè)給供方 ? 每周向供方 確認(rèn)放行 ? 每周計(jì)劃 ? 每日發(fā)貨計(jì)劃 SHIPPING C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift Staging PRODUCTION CONTROL MRP Daily Order 30/60/90 day Forecasts Weekly Release 6week Forecasts Daily Ship Schedule Weekly Schedule State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R I 1600 L 850 R I S. WELD 1 4600 L 2400 R 1 i , i I STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T STAMPING Michigan Steel Co. 500 ft. coils Tues. + Thurs. 目前狀態(tài)圖 庫(kù)存天數(shù) = 現(xiàn)有量 日顧客需求 加入時(shí)間線 ? 生產(chǎn)周期是所有在各過(guò)程中操作的時(shí)間（增值時(shí)間） ? 庫(kù)存時(shí)間是庫(kù)存通過(guò)價(jià)值流排隊(duì)的時(shí)間 . C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift 1 second 39 sec. 62 sec. 40 sec. Value Added Time = 188 sec. 46 sec. 5 days days days days 2 days days Production Leadtime days = State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily SHIPPING Staging I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 I 1600 L 850 R S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R I S. WELD 1 4600 L 2400 R 1 C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift I STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T Michigan Steel Co. 500 ft. coils Tues. + Thurs. PRODUCTION CONTROL MRP Weekly Schedule Daily Ship Schedule 4600 L 2400 R 7000 247。 節(jié)拍時(shí)間 TAKT TIME 節(jié)拍時(shí)間 = 節(jié)拍時(shí)間 節(jié)拍時(shí)間 = 每天工作時(shí)間（以分鐘計(jì)） 每天客戶需求的產(chǎn)品數(shù) 爭(zhēng)取使每一工位每 3分 20秒 生產(chǎn)一件合格品 節(jié)拍時(shí)間 = (60 X 工作小時(shí) /天 ) 休息 amp。 ? 價(jià)值流圖析是使用鉛筆和紙張，來(lái)幫助你看到、和理解生產(chǎn)過(guò)程在整個(gè)價(jià)值流中的材料、信息流動(dòng)的情況?！? ? 馬克思關(guān)于 價(jià)值 的定義是：“用于交換的、為別人生產(chǎn)的使用價(jià)值中的無(wú)差別的人類勞動(dòng)的單純凝結(jié)” ? 政治經(jīng)濟(jì)學(xué)中 價(jià)值 的定義：“價(jià)值