【正文】 0 Quality Plan for Nondestructive Testing 站內(nèi)露空管道系統(tǒng)安裝方案 Method Statement for Installation of Exposed Pipeline in Well Pad and Gathering Station 2 ? 《無損檢測工藝規(guī)程》 CDB0000QACPCDSC20000003800 Technical Specification for Nondestructive Testing ? 《管道、儲罐保溫技術(shù)規(guī)定》 CDB0000CRRSPCUEC0000000222 Technical Specification for Insulation of Pipeline and Storage Tank ? 《現(xiàn)場物資質(zhì)量控制管理辦法》 CDB0000QACPCDSC20000003900 Implementation of Onsite Material Quality Control ? 《移動式起重機(jī)吊裝作業(yè)安全管理標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000001500 Safety Management Standard for Hoisting Operation with Mobile Crane ? HSE 培訓(xùn)標(biāo)準(zhǔn) CDB0000HESPCDSC20000000200 HES Training Standard ? 《個人防護(hù)用品管理標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000000800 Management Standard for Individual Protective Article ? 《工具箱 會議標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000000900 Standard for Toolbox Meeting ? 雪佛龍 《作業(yè)許可管理標(biāo)準(zhǔn)》 Chevron’s Management Standard for Work Permit ? 《設(shè)備管理辦法（試行）》 CDB0000HESPCDSC20000002100 Equipment Management Method (Pilot Edition) ? 《事故管理程序》 CDB0000HESPCDSC20000001400 Accident Management Procedure ? 《質(zhì)量檢驗(yàn)計(jì)劃》 CDB0000QACPCDSC20000003200 Quality Inspection Plan . 相關(guān)設(shè)計(jì)文件 及規(guī)范 Related Design Documents and Specifications ? 有效版本施工圖、說明書和 CDB 重要的設(shè)計(jì)文件。 All individual tasks mentioned in this method statement will be subject to individual JSA, risk assessments and toolbox talks by CONTRACTOR InSitu before work mences on a daily basis. . HSE要求 HSE Requirements ? 作業(yè)前應(yīng)根據(jù)作業(yè)內(nèi)容辦理相關(guān)許可，如綜合作業(yè)許可、熱工作業(yè)許可、受限空間作業(yè)許可、射線作業(yè)許可、開挖作業(yè)許可等。起重吊裝作業(yè)應(yīng)當(dāng)根據(jù)現(xiàn) 場的實(shí)際情況考慮吊車、運(yùn)輸車輛的站位以及是否影響道路交通安全。腳手架 /平臺搭設(shè)完畢經(jīng)檢查驗(yàn)收，掛牌后才能使用。 Safety measures for temporary power use and arrangement of distribution box. Assign people (certified electrician) to manage the generator and distribution boxes, etc. and have daily inspection records. ? 工作場所應(yīng)設(shè)置警示、標(biāo)識牌，必要時設(shè)置硬維護(hù)以防止擅自入內(nèi)。 During working, every employee has right and responsibility to ―STOP‖ the unsafe behaviors. ? 現(xiàn)場文明施工管理，需要規(guī)劃臨時設(shè)施、管道堆放地點(diǎn)并有序擺放。 Transportation of materials. Materials or equipments exceed 20kg can not be manually hauled but by mechanical means according to CDB Safe Work Specification Manual. ? 在任何有運(yùn)輸車輛進(jìn)出的施工地點(diǎn)，設(shè)置車輛監(jiān)護(hù)員，特別是在倒車、卸貨時。 The site should arrange full time safety inspectors, set up warning line and warning signs. Site patrol inspection is required. ? 檢查 施工 的電源線應(yīng)完好無損，布置合理，固定牢固。 hard barricade maybe required when it is necessary to avoid accessing into it without permit. Forbid performing two items of work simultaneously in one construction area. . 應(yīng)急救援 Emergency Response ? 施工作業(yè)現(xiàn)場配備急救箱。 Execute emergency response in accordance with General Plan of Emergency Rescue CDB0000HESPLN SC20000000100. ? 如遇到任何醫(yī)療、安保意外或安全事件、事故，工作人員應(yīng)按照相關(guān)程序聯(lián)系以下人員。 CONTRACTOR shall be responsible for execution of the activities described in this Method Statement. ? 承包商為所有人（包括其分包商人員）提供所有的監(jiān)督人員和必要的 HSE培訓(xùn)。 Operator should attend the HSE training by CDB and obtain relevant vouchers before operation. ? 為了提高所有人員的環(huán)保意識，將進(jìn)行班前講話和必要的培訓(xùn)課程。 Construction technical preparation: According to requirements of construction procedure, it should plete IFC drawing review, design clarification and construction technical clarification firstly, and anize relevant personnel to learn about the design requirements and related technical quality standards and specifications. ? 施工材料的準(zhǔn)備：根據(jù)本工程的實(shí)物工程量和施工計(jì)劃要求，提出工程材料供貨計(jì)劃和領(lǐng)料使用計(jì)劃，并落實(shí)有關(guān)消耗材料和加工件。 Carry out site water and power supply, construction site preparation and construction area cleaning etc. . 流程 Process Flow 管道 系統(tǒng) 施工流程如下： Construction flow of pipeline system is as below: 站內(nèi)露空管道系統(tǒng)安裝方案 Method Statement for Installation of Exposed Pipeline in Well Pad and Gathering Station 6 . 材料 檢查及驗(yàn)收 Acceptance Inspection of Check 材料到場后， SPC 會同 SPCS、 CDB 質(zhì)量工程師進(jìn)行驗(yàn)收檢驗(yàn)，如下列材料： When materials arriving on site, SPC, SPCS and CDB quality engineers jointly inspect and accept them. Materials are as following: （ 1） 鋼管 Steel Pipe 鋼管尺寸和形位應(yīng)符合其產(chǎn)品標(biāo)準(zhǔn)的要求，抽查比例為 10%，且不少于 1件，若有不合格，應(yīng)全 部檢查。 Check HIC and SSC reports of pipe fitting of each heat number, and check heat treatment report of each pipe fitting. 管件外觀和幾何形狀尺寸檢查按照不同廠家到貨數(shù)量的 10%進(jìn)行抽查，且不得少于 3 件， 若有不合格，應(yīng)全部檢查。 材料的檢查 及驗(yàn)收 Acceptance inspection of materials 管段預(yù)制 Prefabrication 運(yùn)到現(xiàn)場 Delivery to the site 現(xiàn)場組裝焊接 Assembly amp。 Prefabricated spools shall be cleaned and free from weld spatters, arc strikes and foreign materials on outside and inside of pipes by appropriate means such as grinding and brushing by the Piping crew. ? 所有的開口端都應(yīng)用塑料管蓋，塑料片或膠合板塞住，以防止在運(yùn)輸和儲存過程中的異物進(jìn)入或?qū)ζ驴诙?，螺紋和法蘭面的傷害。 pipe prefabrication yard and temporary laydown area see Temporary Facilities Method Statement for Temporary Facilities of Individual Constrution of all well pads and gathering stations. B 集氣站： 埋地管道材料堆放Mat er i al pi le u p o f un der g ro un d塔架材料堆放與加工Mat er i al pi l e up a n d pr o ces sin g ar ea o f tower str u ct u r e臨時廁所（已建）Temp o rar y rest r oom （h ave bee n b uil t ）防腐噴砂區(qū)域（已建）Area fo r sand b la ston g and d er usting （ h ave bee n b uil t ）擬定的 庫房(未建 )The sto ck area (plan to b uil d)鋼結(jié)構(gòu)與工藝管道預(yù)制場地(已建 )Fab rica tio n y ard fo r stee l structu re a nd p ipe s ( h ave b ee n built ) C 井站： C 井站管道預(yù)制區(qū)設(shè)在凈化廠集氣末站區(qū)域內(nèi)，預(yù)制完成后拉運(yùn)至 C 井站進(jìn)行安裝； 站內(nèi)露空管道系統(tǒng)安裝方案 Method Statement for Installation of Exposed Pipeline in Well Pad and Gathering Station 8 ? 組裝 Fitting （ 1） 預(yù)制管道組裝前，管道主管應(yīng)檢查以下內(nèi)容： Prior to fitting the prefabricated pipes, the following checks shall be carried out by the Piping Foreman: A對比圖紙檢查 管段 的長度 Length of spool against the drawing(s) B 材料 應(yīng) 符合 設(shè)計(jì)圖紙要求的規(guī)格和等級 。 Handtype flare cutting tools and semiautomatic mechanical tools will be applied for flare cutting, and then it will apply sander or