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r e l y r e st r i ct e d .T e st o r cu st o m e r i s se v e r e l y r e st r i ct e d d u e t o a d e f e cte n co u n t e r e d f o r w h i ch t h e r e i s n o a cc e p t a b l e w o r ka r o u n d .3 P r o b l e m U se r n o t se v e r e l y r e st r i ct e d .A b l e t o p r o ce e d w i t h l i m i t e d f u n ct i o n w h i ch n o t cr u ci a l t o t e st o rd e v e l o p m e n t . E i t h e r t h e d e f e ct i s se r i o u s b u t a n a cc e p t a b l eci r cu m v e n t i o n e x i st s, o r t h e d e f e ct i s n o t a se r i o u s4 M i n o r S l i g h t h i n d r a n ce f o r u se r .N o i m m e d i a t e i m p a ct t o t e st o r cu st o m e r . C o sm e t i c p r o b l e mw i t h n o f u n ct i o n a l i m p a ct .S e v e r i t y l e v e l Solution Factor C o d i n g So l u ti o n D e s c r i p ti o n A So l u t i o n i n t ro d u c e d i n d u s t ri a l l y b y Y e s B So l u t i o n i n t ro d u c e d i n d u s t ri a l l y b y N o , Ev a l u a t e d b y Y e s C Ev a l u a t e d b y N o , So l u t i o n k n o w n Y e s D So l u t i o n k n o w n N o , C a u s e k n o w n Y e s E C a u se kn o w n N o NPD Phase Operation Design SOW of Phase Operation Plan of Project Plan KPI of Phase DFM/T/A/S Early Manufacturing Involvement Design Quality Assurance (DQA) Task ( NPD project folder attachment ) Task ( Action ) TPM Assign Phase Task at phase beginning , Forward amp。 Validation Regulation amp。經(jīng)由經(jīng)驗(yàn)分享 ,減少犯錯機(jī)會 ,縮短開發(fā)時間 ,使產(chǎn)品快速上市 ,以取得最佳利潤 . (動機(jī)說明 ) 問題 沒有整合的產(chǎn)品開發(fā)流程,部門之間的合作有如多頭馬車。 解決方案 – 讓所有人說一樣的話 Product Design Capability POWER Publication Product Engineering Thermal Design Mechanical ID BIOS S/W F/W Electronic Hardware Reliability Testing Compatibility Testing Testing Program Testing Fixture PCB Layout Simulation Pre_Load Manufacturing EMC/Safety Life Cycle of Product 市場 Marketing 終止 End of Life 企劃 Planning 開發(fā)設(shè)計 Design 試作 / Sample 評價 / Evaluation 試產(chǎn) Pilot Run 量產(chǎn) Mass Production New Product Development Control Flow NPI : New Product Introduction EVT : Engineer Verification Test DVT : Design Verification Test MVT : Manufacturing Verification Test Development Design Verification amp。 Certification NPI operation Product DQA Test Guideline SOM ( DQA ) MM Chapter Project Plan / NPI Operation Plan Put document On PDM project Folder Project Task Assignment and Control Task assignment No output document task assign by Action Tracking flow in PDM Document Collection Output document in PDM , assign by DCN document box setup Put result on Action Tracking Column Bug tracking operation Assignment in phase beginning !! Operation , attachment , input !! Assign task at phase beginning , Forward amp。 Control by PDM Operation amp。 EVT ? Concept Design : Define major subsystem and interface ID (Industry design) design Identify key parts supplier Define final assembly scheme Conditions of jumping to detail design Design team experience Design scale Concept Design ( System level Design ) EVT ( Detail Design ) ( Sample build ) ( Debug ) ( Verification ) Jump to Detail design ?? No Yes Planning ? EVT : Engineering Sample Verification Test To verify the initial design by producing limited quantity of prototype for functional design verifications EVT must be pleted with no fatal failure and meeting the majority of the product specifications Detail design major activities , Mechanical detail structure and parts design Electronic detail circuit design, parts selection and PCB board design Software design and coding Process design Test plan for EVT, DVT and MVT The other major activities , DFM / DFT early involvement , EVT sample built EVT verification test Bug / deviation tracking and fixing Mechanical mold tooling design and feasibility study Preliminary parts approve test Parts risk analysis Regulatory certification preliminary test EVT Major Activities DVT ? DVT : Design Readiness Verification Test The design output of DVT shall meet all specifications and requirements It must pass all verification tests and appropriate validation tests to achieve design readiness to proceed to MVT ? The major activities are , Design modification DFM / DFT early involvement , DVT sample built DVT verification test and validation test Bug / deviation tracking and fixing Mechanical mold tooling fabrication and tryrun Parts approval test