【正文】 . . 外觀不良.6操作不當(dāng),治具不能保護(hù)產(chǎn)品的外觀. acover及window不良.包裝不良6work carefully,operator 100%selfcheck, IPQC check, traceback/ PDCS.3 108 2021/4/20 OK trained 6 4 3 72. 外觀不良.5熔接參數(shù)不當(dāng),如:機(jī)臺(tái)壓力,速度,熔接時(shí)間及凝固時(shí)間.3operator 100% selfcheck, IPQCcheck, traceback/,速度,熔接及凝固時(shí)間.2 30 OKSOPCMKA00045 3 2 30. 功能不良.8熔接參數(shù)不當(dāng),如:機(jī)臺(tái)壓力,速度,熔接時(shí)間及凝固時(shí)間.2 gauge (9W009U02G1)spec:Fmin=100N, V=10mm/min.,速度,熔接時(shí)間及凝固時(shí)間.3 48 OKSOPCMKA00048 2 3 48 功能不良造成產(chǎn)品段差7治具不當(dāng),熔接參數(shù)不當(dāng)5治具維護(hù),控制機(jī)臺(tái)壓力,速度,熔接時(shí)間3 105 2021/4/28 OKSOPCMKA00047 2 3 42RPN增加定位治具,加強(qiáng)檢驗(yàn)使用GoNoGo (9W009U03G1)Action Results使用軟質(zhì)材料做治具,培訓(xùn),型按CMKM0015.RemendedAction(s)ResponsiblePersonCompletionDateStatusProductRequirementPotentialFailure ModePotential Effect ofFailureSPROCESS FMEAProcess Name:acover assemblyFMEA Team: Ranking guidelines: Document No:CQKO0001: 2U009001FMEA Leader:Yonghui Ning Detection of failure cause:1 = very high/almost certainly 10 = verylow/unlikely Risk Priority Number (RPN) = Severity(S) * Occurrence(O) *Detection(D)PotentialCause(s) ofFailureOCurrent ProcessControl(s)DData(Orig.): 2021/12/25 REV:A Severity of failure effect:1=minor/noeffect 10 = very high/hazardous Occurrence of failure cause:1 = roomette/unlikely 10 =very high/almostinevitableDate (rev.):2021/04/25QEResponsible: ToolResponsible: Page: 1 of 1FMEA的作業(yè)范例 : ActionTakenS O D RPN灰塵. 外觀不良.6..7.,供應(yīng)商品質(zhì)改善(VDCS)3 126 2021/4/16 OKSOPCMKA00046 4 3 72氣泡. 外觀不良.6..5 100% selfcheck, IPQC check,traceback/PDCS.3 90 2021/4/16 OKSOPCMKA00046 2 3 36c. 保護(hù)膜劃傷. 外觀不良.6..7operator 100% selfcheck, IPQC check,traceback/PDCS.4 168 2021/4/16 OKSOPCMKA00046 4 4 96位. 外觀不良.6.5 ,供應(yīng)商品質(zhì)改善(VDCS) check, traceback / PDCS.3 90 2021/4/16 OKSOPCMKA00046 2 3 36Date (rev.):2021/04/25QEResponsible: ToolResponsible: Page: 1 of 1 Risk Priority Number (RPN) = Severity(S) * Occurrence(O) *Detection(D)Data(Orig.): 2021/12/25 REV:A Severity of failure effect:1=minor/noeffect 10 = veryhigh/hazardous Occurrence of failure cause:1 = roomette/unlikely 10 =veryhigh/almost inevitablePotentialCause(s) ofFailureOCurrent ProcessControl(s)D: 2U009001FMEA Leader:Yonghui Ning Detection of failure cause:1 = very high/almost certainly 10 = verylow/unlikelyPROCESS FMEAProcess Name:acover assemblyFMEA Team: Ranking guidelines: Document No:CQKO0001ProductRequirementPotentialFailureModePotential Effect ofFailureS RPNAction ResultsRemendedAction(s)ResponsiblePersonCompletionDateStatus . 2. 粘保護(hù)膜. ...FMEA的作業(yè)范例 : ActionTakenS O D RPN3. 點(diǎn)膠及粘裝飾框 .a. 溢膠 . 外觀不良 .5點(diǎn)膠過量 . 走膠不勻 .6Operator 100% selfcheck, IPQC check /trace back, PDCS. 3 90 Jing2021/4/5 OKSOPCMKA00045 3 3 45b. 白斑 . 外觀不良 .5點(diǎn)膠過量 . 濕度無(wú)控制 , 點(diǎn)膠至壓裝飾框時(shí)間過長(zhǎng) .6控制點(diǎn)膠速度 , 控製氣壓 , 針頭規(guī)格等 .3 90 Jing2021/4/5 OKSOPCMKA00045 2 3 30c. 強(qiáng)度不夠 . 功能不良 .7缺膠 , 裝飾框變形 , 壓緊力不夠及壓裝飾框治具形狀不好 . 膠水不良 . 壓緊時(shí)間不夠 .6Measure gauge (9W009U01G1)Spec: Fmin= 60 N.3 126 Jing2021/4/5 OKSOPCMKA00047 2 3 42ProductRequirementPotentialFailureModePotential Effectof FailureSPROCESS FMEAProcess Name:acover assemblyFMEA Team: Ranking guidelines: Document No:CQKO0001: 2U009001FMEA Leader:Yonghui Ning Detection of failure cause:1 = very high/almost certainly 10 =very low/unlikelyQEResponsible:ng Data(Orig.): 2021/12/25 REV:A Severity of failure effect:1=minor/noeffect 10 = veryhigh/hazardous Occurrence of failure cause:1 = roomette/unlikely 10 =veryhigh/almost inevitableToolResponsible: 按 (CMKA0004) 控制涂膠機(jī)參數(shù) . 點(diǎn)膠軌跡 , 點(diǎn)膠速度 , 控製氣壓 , 針頭規(guī)格等 . 治具定位 .在恆濕環(huán)境中作業(yè) . 縮短點(diǎn)膠至壓裝飾框時(shí)間PotentialCause(s) of