【正文】 ustry Action Group) in 1993 with input from the Big 3 Ford, Chrysler, and GM ?AIAG’s 4th edition effective June 1, 2023 is the most recent version ?PPAP has now spread to many different industries beyond automotive 3 NCR Confidential Purpose of PPAP ?Provide evidence that all customer engineering design record and specification requirements are properly understood by the anization ?To demonstrate that the manufacturing process has the potential to produce product that consistently meets all requirements during an actual production run at the quoted production rate PPAP manages change and ensures product conformance! 4 NCR Confidential When is PPAP Required? ?New part ?Engineering change(s) ?Tooling: transfer, replacement, refurbishment, or additional ?Correction of discrepancy ?Tooling inactive one year ?Change to optional construction or material ?Subsupplier or material source change ?Change in part processing ?Parts produced at a new or additional location PPAP is required with any significant change to product or process! 5 NCR Confidential Benefits of PPAP Submissions ?Helps to maintain design integrity ?Identifies issues early for resolution ?Reduces warranty charges and prevents cost of poor quality ?Assists with managing supplier changes ?Prevents use of unapproved and nonconforming parts ?Identifies suppliers that need more development ?Improves the overall quality of the product customer satisfaction 6 NCR Confidential Production Run ?PPAP data must be submitted from a production run using: ?Production equipment and tooling ?Production employees ?Production rate ?Production process All data reflects the actual production process to be used at startup! 7 NCR Confidential Run Rate ?The purpose of a Run Rate is to verify the supplier’s manufacturing process is capable of producing ponents that meet NCR’s quality requirements, at quoted tooling capacity, for a specified period of time ?Verification of the Run Rate will be at the Supplier Quality Engineer’s (SQE) discretion. The supplier will be notified of the need to perform a Run Rate as early in the process as possible. ?The number of ponents to be produced during the Run Rate should be sufficient to demonstrate process capability and will be predetermined by the SQE and the supplier. ?Factors such as product plexity, shelf life, storage, cost and single shift vs. multiple shift operations will be taken into consideration 8 NCR Confidential Official PPAP Requirements 1. Design Records 2. Authorized Engineering Change Documents 3. Customer Engineering Approval, if required 4. Design Failure Modes and Effects Analysis (DFMEA) applied in special situations 5. Process Flow Diagram 6. Process Failure Modes and Effects Analysis (PFMEA) 7. Control Plan 8. Measurement Systems Analysis (MSA) 9. Dimensional Results 10. Records of Material / Performance Test Results 11. Initial Process Studies 12. Qualified Laboratory Documentation 13. Appearance Approval Report (AAR) 14. Sample Production Parts 15. Master Sample 16. Checking Aids 17. CustomerSpecific Requirements 18. Part Submission Warrant (PSW) Now, let’s take a closer look at NCR’s requirements 9 NCR Confidential NCR’s PPAP Requirements 1. Design Records 2. Authorized Engineering Change Documents 3. Customer Engineering Approval, if required 4. Design Failure Modes and Effects Analysis (DFMEA) applied in special situations 5. Process Flow Diagram 6. Process Failure Modes and Effects Analysis (PFMEA) 7. Control Plan 8. Measurement Systems Analysis (MSA) 9. Dimensional Results 10. Records of Material / Performance Test Results 11. Initial Process Studies 12. Qualified Laboratory Documentation 13. Appearance Approval Report (AAR) 14. Sample Production Parts 15. Master Sample 16. Checking Aids 17. CustomerSpecific Requirements 18. Part Submission Warrant (PSW) – NCR calls this the “Production Warrant” Supplier shall submit these 12 items and retain a copy of records at appropriate locations 10 NCR Confidential 1. Design Records 2. Authorized Engineering Change Documents 3. Customer Engineering Approval, if required 4. Design Failure Modes and Effects Analysis (DFMEA) applied in special situations 5. Process Flow Diagram 6. Process Failure Modes and Effects Analysis (PFMEA) 7. Control Plan 8. Measurement Systems Analysis (MSA) 9. Dimensional Results 10. Records of Material / Performance Test Results 11. Initial Process Studies 12. Qualified Laboratory Documentation 13. Appearance Approval Report (AAR) 14. Sample Production Parts 15. Master Sample 16. Checking Aids 17. CustomerSpecific Requirements 18. Part Submission Warrant (PSW) – NCR calls this the “Production Warrant” Supplier shall retain these 6 items at appropriate locations, and make readily available upon request NCR’s PPAP Requirements 11 NCR Confidential Level 1 Production Warrant and Appearance Approval Report (if applicable) submitted to NCR Level 2 Production Warrant, product samples, and dimensional results submitted to NCR Level 3 Production Warrant, product samples, and plete supporting data submitted to NCR Level 4 Production Warrant and other requirements as defined by NCR Level 5 Production Warrant, product samples and plete supporting data (a review will be conducted at the supplier39。 s m a n u f a ctu ri n g lo ca tio nS UB M IS S IO N RES ULT ST h e resu lts f o r d im e n sion a l m e a su rem e n ts m a te ri a l a n d f u n ctio n a l te sts a p p e a ran ce cri te ri a sta tistica l p roce ss p a cka g eT h e se resu lts m e e t a ll d raw ing a n d sp e cif icat ion req u ir e m e n ts: Y e s No (If No E x p lan a tio n Re q u ir e d )M o ld / Cav ity / P rod u