【正文】 0 目 錄 1 前言 ??????????????????????????????1 2 組合機床總體設(shè)計 ???????????????????????? 2 組合機床工藝方案的制定 ???????????????????? 2 組合機床配置型式 及結(jié)構(gòu)方案的確定 ??????????????? 2 各側(cè)具體零部件的設(shè)計、計算及選擇 ??????????????? 3 機床生產(chǎn)率計算卡 ?????????????????????? 10 3 組合機床多軸箱設(shè)計（右主軸箱） ???????????????? 12 繪制右主軸箱設(shè)計原始依據(jù)圖 ????????????????? 12 主軸、齒輪的確定及動力計算 ????????????????? 13 主軸箱傳動系統(tǒng)的設(shè)計與計算 ????????????????? 13 多軸箱 坐標計算、繪制坐標檢查圖 ??????????????? 18 主軸箱中變位齒輪的計算 ??????????????????? 22 變位齒輪的設(shè)計 ??????????????????????? 22 齒輪強度校核 ???????????????????????? 23 傳動軸直徑的確定和軸的強度校核 ??????????????? 25 主軸箱體及其附件的選擇設(shè)計 ????????????????? 28 4 結(jié)論 ????????????????????????????? 30 參考文獻 ????????????????????????????? 31 致謝 ??????????????????????????????? 32 附錄 ??????????????????????????????? 33 1 柴油機齒輪室蓋鉆鏜專機總體及主軸箱設(shè)計 摘 要： 本課題設(shè)計一臺加工柴油機齒輪室蓋的鉆鏜組合機床，主要完成 機床總體和右主軸箱的設(shè)計工作。 根據(jù)柴油機齒輪室蓋的結(jié)構(gòu)特點、加工部位、尺寸精度、表面粗糙度及生產(chǎn)率等要求，確定該機床為單工位臥式組 合機床；為確保加工精度，采用“一面兩銷”的定位方案；為實現(xiàn)無級調(diào)速，安全可靠，選擇液壓滑臺；根據(jù)零件的大小及被加工孔的位置確定主軸箱的輪廓尺寸；由加工工藝選擇滾珠軸承主軸，通過計算扭矩確定主軸和傳動軸的直徑；齒輪的模數(shù)是通過類比法確定； 齒輪齒數(shù)和中間傳動軸的位置是由“計算、作圖和多次試湊”相結(jié)合的辦法確定；計算主軸、傳動軸的坐標并進行中心距驗算，確定部分軸上需采用變位齒輪；軸上的齒輪套、鍵等零件按軸號選取相應(yīng)的標準件。 本課題設(shè)計的組合機床采用“ 一面兩銷” 定位、液動夾緊， 一次裝夾加工柴油機齒輪室蓋三個面上 的孔，保證了加工精度，提高了生產(chǎn)效率，減少了工人的勞動強度。而且在設(shè)計之中，盡量選用通用件，減少了制造成本，增加了經(jīng)濟效益。 關(guān)鍵詞： 組合機床 主軸箱 主軸 傳動軸 齒輪室蓋 2 The overall and headstock design of drilling and boring modular machine for diesel engine geal chamber manufacture Abstract: This project is to design a modular machine tool for manufacturing the gear chamber cap of diesel engine. Mainly work is the design of overall and the right headstock. According to the request of construction features, processing spot, size precision, surface roughness and productivity that diesel engine gear chamber cap, sets the machine tool for single location horizontal type modular machine tool. In order to guarantee the processing precision, the localization plan use two sells and a surface. In order to implement the stepless speed regulation, safe is reliable, therefore choice hydraulic pressure sliding table. According the size of ponents and the position of the hole that is processed to set the overall size of the headstock. Choicing ball bearing spindle by processing craft. The spindle and drive shaft diameter is decided through putation torque. The gear modulus is decided through the correlation method. The gear mentions and the position of intermediate propeller shaft is decided by the means putation, mapping and tries to collect many times. Calculates the coordinates of the spindle and drive shaft and checking the center distance, determined department spindle must use dislodges the gear. The ponents of tooth wheel cover, key and so on that in axis select standard letter by the corresponding number. The modular machine tool of this project design use “two sells and one surface” to locate , hydraulic press and clamps. In the situation of one clamp, the holes three surface of the diesel engine gear chamber cap, are guaranteed the processing precision, is enhanced the production efficiency, is increased worker39。s labor intensity. Moreover during the design, the standard parts are selected as far as possible, reduced the production cost and increased the economic efficiency. 3 Key words: modular machine tool headstock spindle drive shaft gear chamber cap 1 前言 全套圖紙及更多設(shè)計請聯(lián)系 ： 360702501 組合機床是根據(jù)工件加工需要，以大量通用部件為基礎(chǔ)，配以少量專用部件組成的一種高效率專用機床。目前，組合機床主要用于平面加工和孔加工兩類工序。平面加工包括銑平面、锪（刮）平面、車平面；孔加工包括鉆、擴、鉸、鏜孔以及倒角、切槽、攻螺紋、锪沉孔滾壓孔等。隨著綜合自動化的發(fā)展，其工藝范圍正擴大到車外圓、行星銑削、拉削、推削、磨削、珩磨及拋光、沖壓等工序。此外，還可以完成焊接、熱處理、自動裝配和檢測、清洗和零件分類及打印等非切削工作。 組合機床在汽車、拖拉 機、柴油機、電機、儀器儀表、軍工及縫紉機、自行車等輕工行業(yè)大批大量生產(chǎn)中已經(jīng)獲得廣泛的應(yīng)用；一些中小批量生產(chǎn)是企業(yè)，如機床、機車、工程制造業(yè)中也已推廣應(yīng)用。組合機床最適宜于加工各種大中型箱體類零件，如汽缸蓋、汽缸體、變速箱體、電機座及儀表殼等零件；也可用來完成軸套類、輪盤類、叉架類和蓋板類零件的部分或全部工序的加工。 組合機床的設(shè)計，目前基本上有兩種情況：其一，是根據(jù)具體加工對象的具體情況進行專門設(shè)計，這是當(dāng)前最普遍的做法。其二，隨著組合機床在我國機械行業(yè)的廣泛使用，廣大工人總結(jié)自己生產(chǎn)和使用組合