【正文】 齊 齊 哈 爾 大 學(xué) 畢業(yè)設(shè)計(jì)（論文） 題 目 柴油機(jī)齒輪室蓋鉆鏜專機(jī)總體設(shè)計(jì)及其夾具設(shè)計(jì) 學(xué) 院 機(jī)電工程學(xué)院 專業(yè)班級 學(xué)生姓名 指導(dǎo)教師 成 績 2 年 月 15 日 齊齊哈爾大學(xué)畢業(yè)設(shè)計(jì) (論文 ) I 摘 要 為保證 ZH1105W 柴油機(jī)齒輪室蓋孔加工及保證相應(yīng)的位置精度，設(shè)計(jì)一臺鉆鏜組合機(jī)床。在完成 “ 三圖一卡 ” 的基礎(chǔ)上，完成夾具設(shè)計(jì)。 考慮該零件有較高精度的孔需要加工，定位基準(zhǔn)選擇 “ 一面雙 銷 ” 是最佳的方法。選擇通用導(dǎo)套，保證零件上孔的位置精度。選用液壓滑臺來保證所需要的進(jìn)給力。動力箱和機(jī)床底座都是經(jīng)過嚴(yán)格的計(jì)算后再選擇合適的標(biāo)準(zhǔn)件?？紤]到需要的夾緊力比較大和手動夾緊的局限性，選用了液壓自動夾緊的方案。 此次設(shè)計(jì)的組合機(jī)床，結(jié)構(gòu)簡單、維護(hù)方便，大量使用了通用部件來降低制造成本，達(dá)到了設(shè)計(jì)的要求。 關(guān)鍵詞 :齒輪室蓋 。組合機(jī)床 。總體設(shè)計(jì) 。夾具 齊齊哈爾大學(xué)畢業(yè)設(shè)計(jì) (論文 ) II Abstract To ensure ZH1105W holes diesel engine gear cover processing and ensure accuracy of the positions corresponding to design a bench drill boring bination machine. Upon pletion of the three plans a card based on the plete fixture design. Consider the parts of the irregular surface structure but needs high precision hole machining, baseline positioning options side holes is the best method. Select General guide sets the location of the hole to ensure accuracy of parts. With the hydraulic slide to ensure the required feed force. Power box and machine base are calculated after rigorous selection of suitable standard into account the need for relatively large clamping force and manual clamping of the limitations, use a hydraulic automatic clamping of the program. The bination of machine tool design, simple structure, easy maintenance, heavy use of the mon ponents to reduce manufacturing costs, meet the design requirements. Keywords: The gear cap。 Modular machinetool。 Overall design。 Jig 齊齊哈爾大學(xué)畢業(yè)設(shè)計(jì) (論文 ) I 目 錄 摘 要 ......................................................................................................................................... I Abstract ...................................................................................................................................... II 目 錄 ......................................................................................................................................... I 第 1 章 前言 ............................................................................................................................ 1 第 2 章 組合機(jī)床總體設(shè)計(jì) .................................................................................................... 2 組合機(jī)床工藝方案的制定 .......................................................................................... 2 定位基準(zhǔn)的選擇 ....................................................................................................... 3 確定機(jī)床配置型式及結(jié)構(gòu)方案 ............................................................................. 3 本工序的加工方法 ................................................................................................... 4 刀具的選擇 ...................................................................................................... 4 右側(cè)面鉆 9φ9 ............................................................................................... 5 左側(cè)面鉆 6φ5 ................................................................................................ 10 后側(cè)鏜φ 孔 .......................................................................................... 15 機(jī)床生產(chǎn)率計(jì)算卡 ................................................................................................... 17 第 3 章 夾具設(shè)計(jì) .................................................................................................................. 20 定位原理及其實(shí)現(xiàn) ................................................................................................. 20 誤差分析 ................................................................................................................. 21 影響加工精度的因素 .................................................................................. 21 保證加工精度 .............................................................................................. 23 夾緊方式 ................................................................................................................. 23 夾緊力的數(shù)值計(jì)算 ................................................................................................. 24 確定夾緊力時(shí)應(yīng)考慮的計(jì)算系數(shù) .............................................................. 24 確定夾緊力 .................................................................................................. 25 夾緊點(diǎn)的數(shù)目及位置 ............................................................................................. 25 夾緊點(diǎn)的數(shù)目 ................................................................................................. 25 夾緊點(diǎn)的位置 .............................................................................................. 26 夾具的主要零件結(jié)構(gòu)設(shè)計(jì) ..................................................................................... 27 鉆模類型選擇（夾具體設(shè)計(jì)） .................................................................. 27 鉆套的結(jié)構(gòu)設(shè)計(jì) .......................................................................................... 27 齊齊哈爾大學(xué)畢業(yè)設(shè)計(jì) (論文 ) II 鉆模板的結(jié)構(gòu)設(shè)計(jì) ...................................................................................... 28 第 4 章 零部件的設(shè)計(jì)繪制 .................................................................................................. 29 繪制尺寸聯(lián)系圖 ..................................................................................................... 29 繪制加工零件工序圖 ............................................................................................. 29 繪制加工示意圖 .................................................................................................